• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2018, Vol. 54 ›› Issue (19): 170-181.doi: 10.3901/JME.2018.19.170

• 数字化设计与制造 • 上一篇    下一篇

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纳米压印复合软模具建模研究

李延强1, 兰红波1, 许权1, 梁森1, 刘红忠2   

  1. 1. 青岛理工大学纳米制造与纳光电子实验室 青岛 266033;
    2. 西安交通大学机械制造系统工程国家重点实验室 西安 710049
  • 收稿日期:2017-10-21 修回日期:2018-03-15 出版日期:2018-10-05 发布日期:2018-10-05
  • 通讯作者: 兰红波(通信作者),男,1970年出生,博士,教授,博士研究生导师。主要研究方向为微纳制造、大面积纳米压印、微纳尺度3D打印、光电子器件制造。E-mail:hblan99@126.com
  • 作者简介:李延强,男,1992年出生。主要研究方向为微纳制造、大面积纳米压印、微纳尺度3D打印、光电子器件制造。E-mail:yqlee25@126.com
  • 基金资助:
    国家自然科学基金重大研究计划(91023023)、国家自然科学基金(51775288,51375250)和山东省重点研发计划(2018GGX103022)资助项目。

Modeling of Flexible Composite Mold for Nanoimprint Lithography

LI Yanqiang1, LAN Hongbo1, XU Quan1, LIANG Sen1, LIU Hongzhong2   

  1. 1. Nanomanufacturing and Nano-Optoelectronics Lab, Qingdao Technological University, Qingdao 266033;
    2. State Key Laboratory for Manufacturing System Engineering, Xi'an Jiao Tong University, Xi'an 710049
  • Received:2017-10-21 Revised:2018-03-15 Online:2018-10-05 Published:2018-10-05

摘要: 基于复合软模具纳米压印是一种高效、低成本和批量化制造大面积微纳米结构的新方法,已经被看作是最具有工业化应用前景的微纳制造技术。大尺寸复合软模具的设计和制造是当前大面积纳米压印所面临的一项挑战性难题,也是影响和制约晶圆级微纳米压印广泛工业化应用的技术瓶颈。开展了大面积纳米压印复合软模具理论分析、数值模拟和试验验证的系统研究。基于薄板弯曲理论,建立复合软模具变形理论模型。利用ABAQUS模拟软件,揭示了模具几何特征、材料属性以及压印工艺要素对于复合软模具变形的影响及其规律。提出纳米压印复合软模具设计的基本准则。该研究为大面积纳米压印复合软模具设计、优化和制造奠定了重要理论基础,并为大面积纳米压印装备开发和工艺优化提供方向性指导。

关键词: 并联机器人, 单目视觉, 位姿检测, 运动学标定, 变形, 大面积纳米压印, 复合软模具, 纳米制造

Abstract: Large-area nanoimprint lithography using flexible molds is an emerging nanopatterning approach for mass producing large-area micro/nano scale structures with low cost, high throughput and high resolution. Design and manufacturing of flexible composite molds have been considered as the most challenging issues for large-area NIL process, and a bottleneck hindering the industrialization of large-area NIL. The theoretical model, numerical simulation and experimental verification for flexible composite molds implementing large-area nanoimprinting are investigated. A theoretical model which can predict the deformation of flexible molds and determine suitable thickness of composite stamps is proposed. Furthermore, the effects of the thickness, the material properties, imprinting pressure for the flexible composite molds are revealed by numerical simulation using ABAQUS software. The mechanism and rule of the mold deformation are also discussed in detailed. Some fundamental design rules for flexible composite molds are put forwarded. These findings are valuable in providing a theoretical basis for designing and optimizing of flexible composite molds, and further enhancing the performance of large-area NIL process and tool.

Key words: kinematic calibration, monocular vision, parallel robot, position and orientation measurement, deformation, flexible composite mold, large-area nanoimprint lithography, nanomanufacturing

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