Experimental Evaluation of the Workpiece Surface Quality of MoS2/CNT Nanofluid for Minimal Quantity Lubrication in Grinding
ZHANG Yanbin1, LI Changhe1, JIA Dongzhou1, LI Benkai1, WANG Yaogang1, YANG Min1, HOU Yali1, ZHANG Naiqing2, WU Qidong2
1. School of Mechanical Engineering, Qingdao University of Technology, Qingdao 266520; 2. Shanghai Jinzhao Energy Saving Technology CO. LTD, Shanghai 200436
Abstract:An experimental research on effect of MoS2/CNTs hybrid nanofluid minimum quantity lubrication (MQL) grinding on workpiece surface quality of difficult-to-cut materials is carried out based on research status of nanofluids MQL. Surface roughness Ra, autocorrelation analysis of contour curve and surface topography (SEM) are studied in research. Experimental results show that nanofluid MQL avoid burn phenomenon due to nanoparticles can significantly improve heat transfer of nanofluids. The MoS2/CNT hybrid nanoparticles achieve lower surface roughness Ra value and grinding peak temperature than single nanoparticles because of "physical synergistic effect". Influenced by viscosity of nanofluids, surface roughness (Ra) increases gradually with the increase of mass fraction of nanofluid. Friction coefficient and grinding peak temperature, influenced by "agglomeration", decreases firstly and then increases with the increase of mass fraction of nanofluid, reaching the valley at 6%. According to the autocorrelation analysis, nanoparticle improves the grinding accuracy due to the "lubrication effect" and "micro-machining". It conclude that 6%, "agglomeration" phenomenon occurred concentration, MoS2/CNTs is the optimum concentration for nanofluid MQL in the experiment.
于洪方. 镍基高温合金磨削烧伤机理[J]. 常州工业技术学院学报, 1996, 9(2):55-57. YU Hongfang. Grinding burn mechanism of nickel based alloy[J]. Journal of Changzhou Industrial Technology College, 1996, 9(2):55-57
[8]
CHEN Zengyu, SONG Xuan, LEI Liwen, et al. 3D printing of piezoelectric element for energy focusing and ultrasonic sensing[J]. Nano Energy, 2016, 27:78-86.
[14]
SHEN B, SHIH A J. Minimum quantity lubrication (MQL) grinding using vitrified CBN wheels[J]. Trans. NAMRI/SME, 2009, 37:129-136.
[19]
陈明君, 李洪珠, 李旦. 碳纳米管力学行为研究的新进展[J]. 机械工程学报, 2005, 41(3):18-24. CHEN Mingjun, LI Hongzhu, LI Dan. New devepment of research in mechanical behaviors of carbon nanotubes[J]. Chinese Journal of Mechanical Engineering, 2005, 41(3):18-24.
[1]
洪永昌, 王明辉. 激光重熔和时效处理的镍基合金热喷焊层组织和性能的研究[J]. 机械工程学报, 2012, 48(10):75-81. HONG Yongchang, WANG Minghui. Research of micro-structure and properties of Ni-based alloy hot sprayed-welding layers by laser remelted and aging treatment[J], Journal of Mechanical Engineering, 2012, 48(10):75-81.
[3]
RAHIM E A, SASAHARA H. An analysis of surface integrity when drilling inconel 718 using palm oil and synthetic ester under MQL condition[J], Machining Science and Technology, 2011, 15(1):76-90.
[4]
MAO Cong, ZOU Hongfu, HUANG Yong, et al. Analysis of heat transfer coefficient on workpiece surface during minimum quantity lubricant grinding[J]. The International Journal of Advanced Manufacturing Technology, 2013, 66(1):363-370.
[2]
DAI Chenwei, DING Wenfeng, XU Jiuhua, et al. Influence of grain wear on material removal behavior during grinding nickel-based superalloy with a single diamond grain[J]. International Journal of Machine Tools & Manufacture, 2017, 113:49-58.
[6]
JIA D Z, LI C H, ZHANG D K, et al. Experimental verification of nano-particle jet minimum quantity lubrication effectiveness in grinding[J]. Journal of Nanoparticle Research, 2014, 16(12):1-15.
[7]
YANG Yang, CHEN Zengyu, SONG Xuan, et al. Three dimensional printing of high dielectric capacitor using projection based stereolithography method[J]. Nano Energy, 2016, 22:414-421.
[9]
JIN T, STEPHENSON D J, XIE G Z, et al. Investigation on cooling efficiency of grinding fluids in deep grinding[J]. CIRP Annals-Manufacturing Technology, 2011, 60(1):343-346.
[10]
ZHANG Xianpeng, LI Changhe, ZHANG Yanbin, et al. Lubricating property of MQL grinding of Al2O3/SiC mixed nanofluid with different particle sizes and microtopography analysis by cross-correlation[J]. Precision Engineering, 2016, 47:532-545.
[12]
焦大. Al2O3/SiO2复合纳米颗粒作为抗磨剂的性能研究[D]. 济南:济南大学, 2011. JIAO Da. The Tribological properties research of Alumina/Silica composite nanoparticles as lubricant additives[D]. Jinan:University of Jinan, 2011.
[13]
JIA Dongzhou, LI Changhe, ZHANG Yanbin, et al. Experimental research on the influence of the jet parameters of minimum quantity lubrication on the lubricating property of Ni-based alloy grinding[J]. The International Journal of Advanced Manufacturing Technology, 2016, 82(1):617-630.
[15]
ZHANG Yanbin, LI Changhe, JIA Dongzhou, et al. Experimental study on the effect of nanoparticle concentration on the lubricating property of nanofluids for MQL grinding of Ni-based alloy[J]. Journal of Materials Processing Technology, 2016, 232:100-115.
[16]
WANG Yaogang, LI Changhe, ZHANG Yanbin, et al. Experimental evaluation of the lubrication properties of the wheel/workpiece interface in MQL grinding with different nanofluids[J]. Tribology International, 2016, 99:198-210.
[21]
JIA D Z, LI C H, ZHANG D K, et al. Investigation into the formation mechanism and distribution characteristics of suspended microparticles in MQL grinding[J]. Recent Patents on Mechanical Engineering, 2014, 7(1):52-62.
[5]
MAO C, TANG X, ZOU H, et al. Investigation of grinding characteristic using nanofluid minimum quantity lubrication[J]. International Journal of Precision Engineering and Manufacturing, 2012, 13(10):1745-1752.
[11]
苏登成, 陶文宏, 王平, 等. 复合纳米润滑油添加剂的制备及其摩擦学性能[J]. 机械工程材料, 2007, 31(3):47-50. SU Dengcheng, TAO Wenhong, WANG Ping, et al. Preparation and tribological troperties of composite nano-particles as additive in lubrication oil[J]. Materials for Mechanical Engineering, 2007, 31(3):47-50.
[18]
罗军, 王运动, 蔡振兵, 等. 粘结MoS2固体润滑涂层的转动微动磨损特性[J]. 机械工程学报, 2012, 48(17):100-105. LUO Jun, WANG Yundong, CAI Zhenbing, et al. Rotational fretting wear characteristics of bonded molybdenum disulfide solid lubrication coating[J], Journal of Mechanical Engineering, 2012, 48(17):100-105.
[20]
ZHANG Y B, LI C H, JIA D Z, et al. Experimental evaluation of MoS2 nano-particles in jet MQL grinding with different types of vegetable oil as base oil[J]. Journal of Cleaner Production, 2015, 87:930-940.