Influence of Propane Pressure on Microstructure and Properties of Supersonic Particles Deposition Aluminum Bronze Coatings

doi:10.3901/JME.2016.08.119

Abstract

Abstract: Four kinds of aluminum bronze coatings are fabricated by supersonic particles deposition (SPD) method under different propane pressure (0.469 MPa, 0.496 MPa, 0.524 MPa, 0.551 MPa). The microstructure, phase structure and oxygen content of coating are analyzed by scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). The mechanical properties are tested on a tensile testing machine and a hardness tester. The wear resistance properties are investigated by CETR wear tester. The results show that propane pressure has a significant effect on microstructure, mechanical properties and wear resistance properties. With the increase of propane pressure, porosity and oxygen content of coating are negatively correlated. The coating with propane pressure 0.524 MPa has relatively superior porosity (0.8%) and oxygen mass fraction (0.97%), which closes to balance between porosity and oxygen content. All the spray power and coatings are composed of α, β' and K phase, when the propane pressure is lower 0.524 MPa. The average hardness, adhesive strength and wearing capacity of the coating shows a first increases and then decreases trend, with the increase of propane pressure. The mechanical properties and wear resistance properties of aluminum bronze coatings fabricated by SPD with propane pressure 0.524 MPa are optimal respectively.

Key words: aluminum bronze coating, coating properties, propane pressure

CLC Number:

TG156

ZHU Sheng, ZHOU Chaoji, WANG Xiaoming, ZHANG Yao, HAN Bingyuan. Influence of Propane Pressure on Microstructure and Properties of Supersonic Particles Deposition Aluminum Bronze Coatings[J]. Journal of Mechanical Engineering, 2016, 52(8): 119-124.

Add to citation manager EndNote|Reference Manager|ProCite|BibTeX|RefWorks

URL: http://www.cjmenet.com.cn/EN/10.3901/JME.2016.08.119

http://www.cjmenet.com.cn/EN/Y2016/V52/I8/119

References

[1] 徐建林,陈超,喇培清,等. 新型铸造铝青铜的润滑摩擦性能[J]. 中国有色金属学报,2004,14(6)：917-921.
XU Jianlin, CHEN Chao, LA Peiqing, et al. Lubrication friction performance of new as-cast aluminum bronze[J]. The Chinese Journal of Nonferrous Metals,2004,14(6)：917-921.
[2] ALAM S,SASAKI S,SHIMURA H. Friction and wear characteristics of aluminum bronze coatings on steel substrates sprayed by a low pressure plasma technique[J]. Wear,2001,248(1)：75-81.
[3] 路阳,袁利华,李文生,等. 高铝青铜Cu-14%Al-X合金在3.5%NaCl溶液中的腐蚀性能[J]. 机械工程学报,2005,41(9)：42-45.
LU Yang,YUAN Lihua,LI Wensheng,et al. Corrosion resistance of Cu-14%Al-X Al-Bronze alloy in 3.5% NaCl solution[J]. Chinese Journal of Mechanical Engineering,2005,41(9)：42-45.
[4] 施立新,李强. 雾化压力对冷却速率及冷却时间影响的定量分析[J]. 计算机与应用化学,2013,30(4)：431-434.
SHI Lixin,LI Qiang. Quantitative analysis of the effect of atomization pressure on the cooling rate and cooling time[J]. Computers and Applied Chemistry,2013,30(4)：431-434.
[5] 张忠礼,李德元,张楠楠,等. 电弧喷涂铝青铜复合涂层的抗高温氧化作用与机理[J]. 焊接学报,2006,27(4)：85-88.
ZHANG Zhongli,LI Deyuan,ZHANG Nannan,et al. High temperature oxidation behavior of arc sprayed duplex aluminum bronze based coating[J]. Transaction of the China Welding Institution,2006,27(4)：85-88.
[6] 路阳,郭文俊,杨效田,等. 粒度对超音速等离子喷涂高铝青铜合金微观结构的影响[J]. 功能材料,2013,44(18)：2684-2687.
LU Yang,GUO Wenjun,YANG Xiaotian,et al. Study on synthesis,characterization and mechanism of carboxylated collagen fiber[J]. Functional Materials,2013,44(18)：2684-2687.
[7] 许艺鸣,单春贤,唐爱坤,等. 微型燃烧器内掺氢甲烷燃烧特征的数值模拟[J]. 机械工程学报,2015,51(18)：151-157.
XU Yiming,SHAN Chunxian,TANG Aikun,et al. Numerical simulation of methane combustion characteristics with hydrogen addition in a micro-combustor[J]. Journal of Mechanical Engineering,2015,51(18)：151-157.
[8] 朱胜,刘玉项,王晓明,等. 氢气流量对超音速微粒沉积Al-12Si涂层的影响[J]. 中国有色金属学报,2014,24(6)：1504-1509.
ZHU Sheng,LIU Yuxiang,WANG Xiaoming,et al. Effect of hydrogen flow rate on Al-12Si coating by supersonic particles deposition[J]. The Chinese Journal of Nonferrous Metals,2014,24(6)：1504-1509.
[9] 陈书赢,王海斗,徐滨士,等. 基于分形理论的超音速等离子喷涂层界面结合行为研究[J]. 物理学报,2014,63(15)：328-334.
CHEN Shuying,WANG Haidou,XU Binshi,et al. Investigation on the bonding behavior of the interface within the supersonic plasma sprayed coating system based on the fractal theory[J]. Acta Physica Sinica,2014,63(15)：328-334.
[10] COSTA M L,de ALMEIDA S F M,REZENDE M C. The influence of porosity on the interlaminar shear strength of carbon/epoxy and carbon/bismaleimide fabric laminates[J]. Composites Science and Technology,2001,61(14)：2101-2108.
[11] MOLAK R M,ARAKI H,WATANABE M,et al. Warm spray forming of Ti-6Al-4V[J]. Journal of Thermal Spray Technology,2014,23(1-2)：197-212.
[12] ALTOMARE L,BELLUCCI D,BOLELLI G,et al. Microstructure and in vitro behaviour of 45S5 bioglass coatings deposited by high velocity suspension flame spraying (HVSFS)[J]. Journal of Materials Science：Materials in Medicine,2011,22(5)：1303-1319.
[13] 王铁钢,宋丙红,华伟刚,等. 工艺参数对爆炸喷涂WC-Co涂层性能均匀性的影响[J]. 金属学报,2011,47(1)：115-122.
WANG Tiegang,SONG Binghong,HUA Weigang,et al. Influence of process parameters on the performance uniformity of detonation gun sprayed WC-Co coatings [J]. Acta Metallurgica Sinica,2011,47(1)：115-122.

[1]	ZHANG Xinjie, WANG Luhang, GUO Konghui, LIU Yang, JIN Gengrui, YAO Quan. System-level Co-design Optimization for Active Camber and Toe Suspension Systems [J]. Journal of Mechanical Engineering, 2026, 62(8): 21-32.
[2]	CHEN Junjie, TANG Yuzhou, YANG Shujun, WU Mingyu. Constitutive Model of Anisotropic Hyper-viscoelasticity for Double-layer Cord Reinforced Air Spring Rubber Bellows [J]. Journal of Mechanical Engineering, 2026, 62(8): 49-59.
[3]	PENG Shanshan, HE Lin, XU Ziang, WANG Mingzhe, WEI Yujiang, SHI Qin. Backstepping Angle Control with Resistance Torque Proportional Integral Observer for Sensorless Steer-by-wire [J]. Journal of Mechanical Engineering, 2026, 62(8): 114-124.
[4]	XIONG Lu, HU Xuge, Lü Haoran, TANG Chen. Review of Road Surface Unevenness Recognition for Vehicle Motion Control [J]. Journal of Mechanical Engineering, 2026, 62(8): 139-156.
[5]	WU Jianyang, WANG Junye, YANG Bo, DING Xiaolin, LIU Xin, ZHANG Lei. Research on All-wheel Steering Control Strategy for Multi-axle Heavy-duty Distributed Drive Electric Vehicles [J]. Journal of Mechanical Engineering, 2026, 62(8): 317-331.
[6]	XIAO Yue, HE Yi, ZHANG Ming. Hierarchical MPC-based Trajectory Tracking Control for Distributed Four-wheel-drive Vehicles [J]. Journal of Mechanical Engineering, 2026, 62(8): 475-488.
[7]	WANG Yuxiang, GAO Yang, JIANG Enchao, DONG Na, CHEN Xudong, PENG Fan, WANG Liwen. Wind Turbine Blade Health Monitoring Method Based on GAF-MACNN [J]. Journal of Mechanical Engineering, 2026, 62(7): 139-149.
[8]	LEI Zhuo, QIAO Baijie, WANG Yanan, DU Jun, LIANG Jun, LIU Yuanshi, FU Yu, CHEN Xuefeng. Sparse Reconstruction for Blade Tip Timing Signal Based on SPOQ Regularization Term [J]. Journal of Mechanical Engineering, 2026, 62(7): 208-220.
[9]	GUO Wenhua, WANG Ke, ZHENG Wen, WANG Yuzhong, XU Chen, JI Qianyu, FENG Zuren. Calibration Method for Estimating the Mean Deflection Voltage of Electron Gun [J]. Journal of Mechanical Engineering, 2026, 62(7): 385-395.
[10]	LIU Junjie, ZHANG Youchao, ZHANG Houchao, ZHANG Bing, XU Quan, ZHU Xiaoyang, LAN Hongbo. Hybrid Manufacturing of High-precision Copper-based Flexible Transparent Circuits Based on Electric-field-driven Micro 3D Printing [J]. Journal of Mechanical Engineering, 2026, 62(7): 427-438.
[11]	GE Zhenghui, WANG Rui, HU Qifan, ZHU Yongwei. Study of Electrochemical Texturing Treatment of Aluminum Alloy Surface and Its Adhesive Performance [J]. Journal of Mechanical Engineering, 2026, 62(7): 462-477.
[12]	SHAO Jian, HE Anrui, YANG Quan. Research Progress on High-efficiency Intensive Production and Lean Quality Control for Wide Hot-rolled Steel Strip [J]. Journal of Mechanical Engineering, 2026, 62(6): 1-28.
[13]	ZHOU Qiang, LU Honghong, GUO Denggang, CHEN Pengwan, WANG Baoyu. Microstructure and Mechanical Behavior of TA2/TC4 Titanium Alloy Composites Fabricated by Explosion Welding + Rolling [J]. Journal of Mechanical Engineering, 2026, 62(6): 100-110.
[14]	SHU Xuedao, CHEN Yusen, WANG Ying, DAI Yuechen, ZUO Jinrong, ZHANG Qingdong. Coordination Mechanism and Intelligent Regulation of Simultaneous Forming of Hollow Shaft-shaped Holes in Aluminum Alloys [J]. Journal of Mechanical Engineering, 2026, 62(6): 121-131.
[15]	YUAN Yuan, Liu Xiucheng, QI Pan, Cao Wenbo, Wang Zhenghong, WU Bin, Gao Xiang. A Non-Destructive Surface Hardness Testing Method Utilizing the Transduction Curve of a Magnetostrictive SH₀ Guided Wave Sensor [J]. Journal of Mechanical Engineering, 2026, 62(6): 228-236.