High-performance Machining of Complex Curved Surfaces in Multi-energy Fields: Key Technologies and Advancements

doi:10.3901/JME.2024.09.152

Abstract

Abstract: The latest advances in key technologies for high-performance processing of complex surfaces in multi-field environments are summarized, showcasing the critical scientific and technical issues in this research area. Firstly, the application forms and process characteristics of high-energy fields, such as ultrasonic vibration-assisted processing, laser processing, and electrical discharge machining, in the processing of complex surfaces, are systematically analyzed. Secondly, the impact mechanisms of non-high-energy field processing technologies, such as electrochemical machining, minimal lubrication green auxiliary processing, and magnetic-assisted grinding, on the efficiency and surface quality of complex surface processing are revealed. Simultaneously, by combining the advantages of multiple energy fields, the key technologies in multi-field applications are developed, leading to improved processing results for complex surfaces. The current status of the development of technology coupling between low-energy fields and low-energy fields, as well as high-energy fields and low-energy fields in multi-field composite processing, is analyzed systematically. Finally, the technical limitations brought about by the superimposition of energy fields in multi-field composite processing technology are discussed, and the future development trends in this technology field are anticipated, providing a reference for the engineering applications of high-performance processing of complex surfaces in multi-field environments.

Key words: multi-field coupling machining, thin-walled parts with complex curved surface, ultrasonic vibration machining, micro lubrication technology, electrochemical machining, laser processing

CLC Number:

TG66

WU Shujing, WANG Dazhong, GU Guquan, HUANG Shuai, DONG Guojun, GUO guoqiang, AN Qinglong, LI Changhe. High-performance Machining of Complex Curved Surfaces in Multi-energy Fields: Key Technologies and Advancements[J]. Journal of Mechanical Engineering, 2024, 60(9): 152-167.

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