• CN:11-2187/TH
  • ISSN:0577-6686

›› 2012, Vol. 48 ›› Issue (16): 1-7.

• 论文 •    下一篇

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基于圆和非圆复合轨迹的三轴数控装备几何运动误差检测新方法

杜正春;杨帆   

  1. 上海交通大学机械工程与动力学院
  • 发布日期:2012-08-20

New Measuring Method for Motion Accuracy of 3-axis Numerical Control Equipments Based on Composite Trajectory of Circle and Non-circle

DU Zhengchun;YANG Fan   

  1. School of Mechanical Engineering, Shanghai Jiao Tong University
  • Published:2012-08-20

摘要: 针对三轴数控装备,综合考量现有方法的特点,提出一种基于圆和非圆(直线、折线)复合轨迹的几何运动误差检测新方法。根据多体系统理论,运用齐次坐标变换方法建立误差模型,通过检测三个坐标平面内直线(折线)运动轨迹精度得到包括位置误差、直线度、垂直度在内的12项直线性误差,再通过三个坐标平面内检测圆运动轨迹精度,依次辨识得到9项角偏误差,从而实现三轴机床全部21项几何运动误差的检测。根据该方法,分析在不同测量顺序下各坐标平面内角偏误差的解算情况,据此总结出8种可行的角偏误差辨识方案。基于平面光栅的检测试验在2 h内便可完成,试验结果证明该方法的可行性和高效性。

关键词: 复合轨迹, 几何运动误差, 精密检测, 数控机床

Abstract: In consideration of the disadvantages of traditional measuring methods, a new measuring method for motion accuracy of 3-axis numerical control equipments based on composite trajectory including circle and non-circle (straight line, polygonal line) by using cross grid encoder is proposed. The principles and techniques of the new measuring method are discussed in detail. 8 feasible measuring strategies based on different measuring sequences are summarized. The optimized strategy is carried out in the 3-axis CNC vertical machining center Cincinnati 750 arrow by using cross grid encoder. The whole measuring time of 21 error components of the new method is cut down to 1-2 h because of easy installation, adjustment, operation and the characteristics of non-contact measurement. Result shows that the new method is suitable for on machine measurement and has good prospects of wide application.

Key words: Composite trajectory, Geometric motion error, Numerical control machine tool, Precision measurement

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