• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2018, Vol. 54 ›› Issue (17): 181-189.doi: 10.3901/JME.2018.17.181

• 特邀专栏:智能制造装备 • 上一篇    下一篇

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基于性能退化的数控机床剩余寿命预测

邓超, 陶志奎, 吴军, 钱有胜, 夏爽   

  1. 华中科技大学机械科学与工程学院 武汉 430074
  • 收稿日期:2017-10-19 修回日期:2018-02-18 出版日期:2018-09-05 发布日期:2018-09-05
  • 作者简介:邓超,女,1970年出生,博士,教授。主要研究方向为可靠性工程,先进制造工艺与装备技术。E-mail:dengchao@hust.edu.cn;陶志奎,男,1993年出生,硕士研究生。主要研究方向为可靠性工程,先进制造工艺与装备技术;吴军,男,1977年出生,博士,副教授。主要研究方向为可靠性工程,先进制造工艺与装备技术;夏爽,女,1992年出生,硕士研究生。主要研究方向为可靠性工程,先进制造工艺与装备技术;钱有胜,男,1991年出生,硕士研究生。主要研究方向为可靠性工程,先进制造工艺与装备技术。
  • 基金资助:
    国家自然科学基金(51475189)、国家重点研发计划政府间专项(2016YFE0121700)和甲板机械质量品牌专项资助项目。

Residual Life Prediction for NC Machine Tool Based on Performance Degradation

DENG Chao, TAO Zhikui, WU Jun, QIAN Yousheng, XIA Shuang   

  1. School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074
  • Received:2017-10-19 Revised:2018-02-18 Online:2018-09-05 Published:2018-09-05

摘要: 数控机床寿命预测技术是数控机床健康管理和维修维护的关键技术,面向数控机床研究基于性能退化的剩余寿命预测方法。在分析了剩余寿命与性能退化规律和性能阈值分布有关的基础上,建立单性能退化的维纳过程模型和融合多性能退化的维纳过程模型,从而得到数控机床的多性能退化量分布模型。依据失效原则,得到数控机床的性能阈值分布模型。由此,建立基于阈值分布的剩余寿命预测模型得到剩余寿命概率密度函数。在数控机床进给系统试验平台上进行试验,验证了融合多性能退化的维纳过程模型和剩余寿命预测方法的正确性和有效性。

关键词: 剩余寿命预测, 失效原则, 数控机床, 维纳过程, 性能退化建模

Abstract: Life prediction technology is the key technology to the healthy management and the maintenance of the NC machine tool. It is aimed at the NC machine tool to study residual life prediction method based on the performance degradation. Firstly, the relationship between residual life and performance degradation and performance threshold distribution is analysed. A Wiener process model is established to describe the single performance degradation, and the Wiener process to the fusion of multi performance Wiener process is put forward to predict the performance degradation parameter in multi performance condition for NC machine tool. Then, a performance threshold distribution model is built according to failure principle. The probability density function of residual life is obtained by establishing a life prediction model based on the threshold distribution. Finally,the experiment is carried out on the test platform for feed system of CNC machine tools, so that the fusion of multi performance Wiener processanalysis and the residual life prediction method are verified.

Key words: failure principle, NC machine tool, performance degradation modeling, residual life prediction, Wiener process

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