• CN:11-2187/TH
  • ISSN:0577-6686

›› 2012, Vol. 48 ›› Issue (2): 81-86.

• 论文 • 上一篇    下一篇

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辊式矫直过程应力演变及其对反弯特性的影响

管奔;臧勇;曲为壮;吕智勇;冯伟   

  1. 北京科技大学机械工程学院;莱芜钢铁股份有限公司型钢厂
  • 发布日期:2012-01-20

Stress Evolvement and Its Influence on Bending Behavior during Roller Leveling Process

GUAN Ben;ZANG Yong;QU Weizhuang;LÜ Zhiyong;FENG Wei   

  1. School of Mechanical Engineering, University of Science and Technology Beijing Section Mill, Laiwu Iron & Steel Co., Ltd.
  • Published:2012-01-20

摘要: 通过对辊式矫直连续反弯过程中的应力遗传与反弯特性的耦合关系的研究,论证在弹塑性连续反弯过程的分析中考虑截面弯曲历史的必要性;并应用弹塑性理论的基本理论,建立考虑变形历史时求解多次反弯过程参数的数值解法,进而详细研究小变形矫直过程的应力遗传规律及其对弯矩—曲率(M-C)关系曲线的影响等。研究发现变形历史对条材断面的反弯特性具有不可忽略的影响,反弯特性的差异使同一工艺条件下不同截面的M-C曲线无法收敛。矫直过程中,具有不同初始曲率的截面在通过同一矫直设备后会经历不同的变形历史,从而产生不同反弯特性,最终导致无法实现残留曲率范围随反弯次数的增加而逐步减小的预期。这从理论上解释了小变形原则在生产现场应用效果不佳的原因。

关键词: 弹塑性, 矫直, 弯曲, 应力分析

Abstract: Through studying the coupling between stress evolvement and reversely bending behaviour during roller leveling process, it is demonstrated that the bending history of the section needs to be taken into account during the analysis of continuous recurvate process. With the application of elastic-plastic theory, a numerical solution has been established to describe the continuous recurvate process precisely considering the section deformation history. With this solution, the stress evolvement and its affect to the M-C curve are studied detailedly during the straightening process under small deformation procedure. It is found that the deformation history has a non-negligible effect on the bending characteristics of the section in reversely bending, and the difference of bending characteristics will make the M-C curve of the different section under the same process conditions not converged. In the roller leveling process, although the beam goes through the same device, the sections with different initial curvatures will possess different deformation history and different bending characteristics, which eventually results in that the range of the residual curvature of beam can not gradually reduce with the increase of the number of reverse bending as expected. This theoretically explains why the small deformation procedure shows poor performance at the production site.

Key words: Bending, Elastoplasticity, Straightening, Stress analysis

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