机械工程学报 ›› 2019, Vol. 55 ›› Issue (1): 91-105.doi: 10.3901/JME.2019.01.091
胡松涛1, 黄伟峰2, 史熙1, 彭志科1, 刘向锋2
收稿日期:
2018-02-24
修回日期:
2018-07-11
出版日期:
2019-01-05
发布日期:
2019-01-05
通讯作者:
史熙(通信作者),男,1974年出生,博士,教授。主要研究方向为界面强度及摩擦学设计。E-mail:xishi@sjtu.edu.cn
作者简介:
胡松涛,男,1989年出生,博士后。主要研究方向为表面科学、摩擦学、润滑与密封。E-mail:hsttaotao@sjtu.edu.cn;黄伟峰,男,1978年出生,博士,副研究员。主要研究方向为机械密封。E-mail:huangwf@tsinghua.edu.cn;彭志科,男,1974年出生,博士,教授。主要研究方向为信号分析、故障诊断。E-mail:z.peng@sjtu.edu.cn;刘向锋,男,1961年出生,博士,教授。主要研究方向为机械设计、机械密封。E-mail:liuxf@tsinghua.edu.cn
基金资助:
HU Songtao1, HUANG Weifeng2, SHI Xi1, PENG Zhike1, LIU Xiangfeng2
Received:
2018-02-24
Revised:
2018-07-11
Online:
2019-01-05
Published:
2019-01-05
摘要: 表面作为零部件的"指纹",其科学性是开展后续润滑、接触、摩擦磨损、监测控制等研究的基础。现有学者多从单层表面视角出发理解表面,而忽视了双工序、磨损等表面存在的双高斯分层特征。少量学者受到双工序表面加工制造过程的启发,提出了双高斯分层表面理论,并成功拓展至磨损表面的研究。从表面表征仿真、润滑接触、摩擦磨损、监测控制四个方面归纳总结了国内外有关双高斯分层表面理论的研究工作,特别关注该理论在机械密封领域的应用,进而提出了后续可深入探讨的双高斯研究方向,以期为机械密封的设计与研究提供理论和工程指导。
中图分类号:
胡松涛, 黄伟峰, 史熙, 彭志科, 刘向锋. 基于双高斯分层表面理论的机械密封研究综述[J]. 机械工程学报, 2019, 55(1): 91-105.
HU Songtao, HUANG Weifeng, SHI Xi, PENG Zhike, LIU Xiangfeng. Review on Mechanical Seals Using a Bi-Gaussian Stratified Surface Theory[J]. Journal of Mechanical Engineering, 2019, 55(1): 91-105.
[1] 顾永泉. 机械密封实用技术[M]. 北京:机械工业出版社,2001. GU Yongquan. Practical technology of mechanical seal[M]. Beijing:China Machine Press,2001. [2] 王玉明,杨惠霞,姜南. 流体密封技术[J]. 液压气动与密封,2004(3):1-5. WANG Yuming,YANG Huixia,JIANG Nan. Fluid seals technique[J]. Hydraulics Pneumatics & Seals,2004(3):1-5. [3] 彭旭东,王玉明,黄兴,等. 密封技术的现状与发展趋势[J]. 液压气动与密封,2009,29(4):4-11. PENG Xudong,WANG Yuming,HUANG Xing,et al. State-of-the-art and future development of sealing technology[J]. Hydraulics Pneumatics & Seals,2009,29(4):4-11. [4] HU S,BRUNETIERE N,HUANG W,et al. Continuous separating method for characterizing and reconstructing bi-Gaussian stratified surfaces[J]. Tribol. Int.,2016,102:454-462. [5] HU S,HUANG W,BRUNETIERE N,et al. Truncated separation method for characterizing and reconstructing bi-Gaussian stratified surfaces[J]. Friction,2017,5(1):32-44. [6] HU S,BRUNETIERE N,HUANG W,et al. Bi-Gaussian surface identification and reconstruction with revised autocorrelation functions[J]. Tribol. Int.,2017,110:185-194. [7] HU S,HUANG W,LIU X,et al. Probe model of wear degree under sliding wear by Rk parameter set[J]. Tribol. Int.,2017,109:578-585. [8] HU S,BRUNETIERE N,HUANG W,et al. Evolution of bi-Gaussian surface parameters of silicon-carbide and carbon-graphite discs in a dry sliding wear process[J]. Tribol. Int.,2017,112:75-85. [9] HU S,BRUNETIERE N,HUANG W,et al. The bi-Gaussian theory to understand sliding wear and friction[J]. Tribol. Int.,2017,114:186-191. [10] PEKLENIK J. New developments in surface characterisation and measurements by means of random process analysis[J]. Proc. IMechE.,1967,182(11):108-126. [11] International Origanization for Standardzation. ISO 25178-2,surface texture:areal-part 2:Terms,definitions and surface texture parameters[S]. Switzerland:ISO,2012. [12] WHITEHOUSE D J. Assessment of surface finish profiles produced by multi-process manufacture[J]. Proc. IMechE. Part B:J. Eng. Manuf.,1985,199(4):263-270. [13] MALBURG M C,RAJA J,WHITEHOUSE D J. Characterization of surface texture generated by plateau honing process[J]. CIRP Annals-Manufacturing Technology,1993,42(1):637-639. [14] SANNAREDDY H,RAJA J,CHEN K. Characterization of surface texture generated by multi-process manufacture[J]. Int. J. Mach. Tools Manuf.,1998,38(5-6):529-536. [15] SHIMOMURA T,HIRABAYASHI H,NAKAJIMA T. A study of the relationship between frictional characteristics and surface condition of mechanical face seals[J]. Tribol. Trans.,1991,34(4):513-520. [16] SHIMOMURA T,HIRABAYASHI H,NAKAJIMA T. A Study of the relationship between sealing performance and surface condition of mechanical face seals[J]. Tribol. Trans.,1992,35(4):659-666. [17] LEEFE S E. "Bi-Gaussian" representation of worn surface topography in elastic contact problems[J]. Tribology Series 1998,34:281-290. [18] LUBBINGE H. On the lubrication of mechanical face seals[D]. Twente:University of Twente,1999. [19] MINET C,BRUNETIERE N,TOURNERIE B,et al. Analysis and modeling of the topography of mechanical seal faces[J]. Tribol. Trans.,2010,53(6):799-815. [20] GRABON W,PAWLUS P,SEP J. Tribological characteristics of one-process and two-process cylinder liner honed surfaces under reciprocating sliding conditions[J]. Tribol. Int.,2010,43:1882-1892. [21] PAWLUS P,MICHALCZEWSKI R,LENART A,et al. The effect of random surface topography height on fretting in dry gross slip conditions[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2014,228(12):1374-1391. [22] DZIERWA A,PAWLUS P,ZELASKO W. Comparison of tribological behaviors of one-process and two-process steel surfaces in ball-on-disc tests[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2014,228(10):1195-1210. [23] STAUFERT G. Characterization of random roughness profiles-A comparison of AR-modeling technique and profile description by means of commonly used parameters[J]. Annals CIRP,1979,28:431-435. [24] DEVRIES W R. Autoregressive time series models for surface profile characterization[J]. Annals CIRP,1979,28:437-440. [25] WHITEHOUSE D J. The generation of two dimensional random surfaces having a specified function[J]. Annals CIRP,1983,32:495-498. [26] PATIR N. A numerical procedure for random generation of rough surfaces[J]. Wear,1978,47(2):263-277. [27] BAKOLAS V. Numerical generation of arbitrarily oriented non-Gaussian three-dimensional rough surfaces[J]. Wear,2004,254(5-6):546-554. [28] HU Y,TONDER K. Simulation of 3-D random rough surface by 2-D digital filter and Fourier analysis[J]. Int. J. Mach. Tools Manuf.,1992,32(1-2):83-90. [29] MAJUMDAR A,TIEN C. Fractal characterization and simulation of rough surfaces[J]. Wear,1990,136(2):313-327. [30] WU J. Simulation of rough surfaces with FFT[J]. Tribol. Int.,2000,33:47-58. [31] WU J. Simulation of non-Gaussian surfaces with FFT[J]. Tribol. Int.,2004,37:339-346. [32] ZAHOUANI H,VARGIOLU R,LOUBET J L. Fractal models of surface topography and contact mechanics[J]. Math. Comput. Model.,1998,28(4-8):517-534. [33] PATRIKAR R M. Modeling and simulation of surface roughness[J]. Appl. Sur. Sci.,2004,228(1-4):213-220. [34] ZOU M,YU B,FENG Y,et al. A Monte Carlo method for simulating fractal surfaces[J]. Physica A:Strtistical Mechanics and Its Applications,2007,386(1):176-186. [35] JOHNSON N L. Systems of frequency curves generated by method of translation[J]. Biometrika,1949,36:149-176. [36] WATSON W,SPEDDING T A. The time series modelling of non-Gaussian engineering processes[J]. Wear,1982,83(2):215-231. [37] HILL I D,HILL R,HOLDER R L. Fitting Johnson curves by moments[J]. Appl. Stat.,1976,25(2):180-189. [38] NAU BS. Mechanical seal face materials[J]. Proc. IMechE. Part J:J. Eng. Tribol.,1997,211(3):165-183. [39] SHIMOMURA T,KIRYU K,HIRABAYASHI H,et al. A study of the relationship between performance and surface characteristics of end face seals[J]. Lub. Eng.,1989,45(12):785-791. [40] JACKSON R L,STREATOR J L. A multi-scale model for contact between rough surfaces[J]. Wear,2006,261(11-12):1337-1347. [41] 杨惠霞,顾永泉. 考虑表面锥度、波度和粗糙度的两维机械密封混合摩擦研究[J]. 流体机械,1994,22(5):3-9. YANG Huixia,GU Yongquan. Study of two dimensional mixed friction of mechanical face seals considering surface taper,waviness and roughness[J]. Fluid Machinery,1994,22(5):3-9. [42] 冯向忠,彭旭东. 表面粗糙度对螺旋槽干式气体密封性能的影响[J]. 润滑与密封,2006(1):20-22. FENG Xiangzhon,PENG Xudong. Effect of surface roughness on performance of a spiral groove face seal[J]. Lubrication Engineering,2006(1):20-22. [43] 彭旭东,李纪云,盛颂恩,等. 表面粗糙度对螺旋槽干式气体端面密封性能预测与结构优化的影响[J]. 摩擦学学报,2007,27(6):567-572. PENG Xudong,LI Jiyun,SHENG Songen,et al. Effect of surface roughness on performance prediction and geometric optimization of a spiral groove face seal[J]. Tribology,2007,27(6):567-572. [44] 魏龙,顾伯勤,冯飞,等. 机械密封摩擦副端面形貌的分形特性[J]. 石油化工高等学校学报,2009,22(2):59-62. WEI Long,GU Boqin,FENG Fei,et al. Fractal characteristics of end faces' topography in friction pair of mechanical seals[J]. Journal of Petrochemical University,2009,22(2):59-62. [45] 李双喜,宋文博,张秋翔,等. 干式气体端面密封的开启特性[J]. 化工学报,2011,62(3):766-772. LI Shuangxi,SONG Wenbo,ZHANG Qiuxiang,et al. Opening characteristics of dry gas seal[J]. CIESC Journal,2011,62(3):766-772. [46] 陈汇龙,刘志斌,赵斌娟,等. 表面粗糙度对多孔端面机械密封膜压的影响[J]. 润滑与密封,2014,39(10):16-21. CHEN Long,LIU Zhibin,ZHAO Binjuan,et al. Effect of surface roughness on fluid film pressure of laser surface textured mechanical seal[J]. Lubrication Engineering,2014,39(10):16-21. [47] 魏龙,顾伯勤,刘其和,等. 接触式机械密封端面平均温度耦合计算方法[J]. 化工学报,2014,65(9):3568-3575. WEI Long,GU Boqin,LIU Qihe,et al. Average temperature coupling calculation method for end faces of contact mechanical seals[J]. CIESC Journal,2014,65(9):3568-3575. [48] JOHNSON KL. Contact mechanics[M]. Cambridge:Cambridge University Press,1985. [49] BOWDEN FP. Friction and lubrication of solids[M]. Oxford:Oxford University Press,1954. [50] GREENWOOD J A,WILLIAMSON J B P. Contact of nominally flat surfaces[J]. Proc. Royal Soc. A,1966,295(1442):300-319. [51] PULLEN J,WILLIAMSON J B P. On the plastic contact of rough surfaces[J]. Proc. Royal Soc. A,1972,327(1569):159-173. [52] ABBOTT E J,FIRESTONE F A. Specifying surface quality:A method based on accurate measurement and comparison[J]. Mech. Eng.,1933,55:569-572. [53] CHANG W R,ETSION I,BOGY D B. An elastic-plastic model for the contact of rough surfaces[J]. J. Tribol.,1987,109(2):257-263. [54] WHITEHOUSE D J,ARCHARD J F. The properties of random surface of significance in their contact[J]. Proc. Royal Soc. A,1970,316(1524):97-121. [55] NAYAK P R. Random process model of rough surfaces in plastic contact[J]. Wear,1973,26(3):305-333. [56] MCCOOL J I. Comparison of models for the contact of rough surfaces[J]. Wear,1986,107(1):37-60. [57] BHUSHAN B,DUGGER M T. Real contact area measurements on magnetic rigid disks[J]. Wear,1990,137(1):41-50. [58] MAJUMDAR A,BHUSHAN B. Role of fractal geometry in roughness characterization and contact mechanics of surfaces[J]. J. Tribol.,1990,112(2):205-216. [59] SAYLES R S,THOMAS T R. Surface topography as a non-stationary random process[J]. Nature,1978,271(2):431-434. [60] MAJUMDAR A,BHUSHAN B. Fractal model of elastic-plastic contact between rough surfaces[J]. J. Tribol.,1991,113(1):1-11. [61] YAN W,KOMVOPOULOS K. Contact analysis of elastic-plastic fractal surfaces[J]. J. Appl. Phys.,1998,84(7):3617-3624. [62] 田红亮,钟先友,秦红玲,等. 依据各向异性分形几何理论的固定结合部法向接触力学模型[J]. 机械工程学报,2013,49(21):108-122. TIAN Hongliang,ZHONG Xiangyou,QIN Hongling,et al. Normal contact mechanics model of fixed joint interface adopting anisotropic fractal geometrical theory[J]. Journal of Mechanical Engineering,2013,49(21):108-122. [63] 丁雪兴,严如奇,贾永磊. 基于基底长度的粗糙表面分形接触模型的构建与分析[J]. 摩擦学学报,2014,34(4):341-347. DING Xuexing,YAN Ruqi,JIA Yonglei. Construction and analysis of fractal contact mechanics model for rough surface based on base length[J]. Tribology,2014,34(4):341-347. [64] MORAG Y,ETSION I. Resolving the contradiction of asperities plastic to elastic mode transition in current contact models of fractal rough surfaces[J]. Wear,2007,262(5-6):624-629. [65] LUBRECHT A A,NAPEL W E,BOSMA R. Multigrid,an alternative method for calculating film thickness and pressure profiles in elastohydrodynamically lubricated line contacts[J]. J. Tribol.,1986,108(4):551-556. [66] LUBRECHT A A,NAPEL W E,BOSMA R. The influence of longitudinal and transverse roughness on the elastohydrodynamic lubrication of circular contacts[J]. J. Tribol.,1988,110(3):421-426. [67] VENNER C H,NAPEL W E. Surface roughness effects in an EHL line contact[J]. J. Tribol.,1992,114(3):616-622. [68] VENNER C H,LUBRECHT A A. Transient analysis of surface features in an EHL line contact in the case of sliding[J]. J. Tribol.,1994,116(2):186-193. [69] VENNER C H,LUBRECHT A A. Numerical simulation of a transverse ridge in a circular EHL contact under rolling/sliding[J]. J. Tribol.,1994,116(4):751-761. [70] AI X,CHENG S. The effects of surface texture on EHL point contacts[J]. J. Tribol.,1996,118(1):59-66. [71] VENNER C H,LUBRECHT A A. Numerical solution of the influence of waviness on the film thickness of a circular EHL contact[J]. J. Tribol.,1996,118(1):153-161. [72] ZHU D,AI X. Point contact EHL based on optically measured three dimensional rough surfaces[J]. J. Tribol.,1997,119(3):375-384. [73] HU Y,BARBER G C,ZHU D. Numerical analysis for the elastic contact of real rough surfaces[J]. Tribol. Trans.,1999,42(3):443-452. [74] JIANG X,HUA D,CHENG S,et al. A mixed elastohydrodynamic lubrication model with asperity contact[J]. J. Tribol.,1999,121(3):481-491. [75] HU Y,ZHU D. A full numerical solution to the mixed lubrication in point contacts[J]. J. Tribol.,2000,122(1):1-9. [76] HOOKE C J,VENNER C H. Surface roughness attenuation in line and point contacts[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2000,214(5):439-444. [77] WANG W,WANG H,HU Y,et al. A comparative study of the methods for calculation of surface elastic deformation[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2003,217(2):145-153. [78] WANG W,LIU Y,WANG H,et al. A computer thermal model of mixed lubrication in point contacts[J]. J. Tribol.,2004,126(1):162-170. [79] WANG Q,ZHU D,CHENG S,et al. Mixed lubrication analyses by a macro-micro approach and a full-scale mixed EHL model[J]. J. Tribol.,2004,126(1):81-91. [80] ZHU D,HU Y. A computer program package for the prediction of EHL and mixed lubrication characteristics,friction,subsurface stresses and flash temperatures based on measured 3-D surface roughness[J]. Tribol. Trans.,2001,44(3):383-390. [81] ZHU D. On some aspects of numerical solutions of thin-film and mixed elastohydrodynamic lubrication[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2007,221(5):561-579. [82] BRUNETIERE N. An analytical approach of the thermoelastohydrodynamic behaviour of mechanical face seals operating in mixed lubrication[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2010,224(12):1221-1233. [83] MINET C,BRUNETIERE N,TOURNERIE B. A deterministic mixed lubrication model for mechanical seals[J]. J. Tribol.,2011,133(4):042203. [84] MINET C,BRUNETIERE N,TOURNERIE B. On the lubrication of mechanical seals with rough surfaces:a parametric study[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2012,226(12):1109-1126. [85] NYEMECK A P,BRUNETIERE N,TOURNERIE B. A multiscale approach to the mixed lubrication regime:application to mechanical seals[J]. Tribol. Lett.,2012,47(3):417-429. [86] BRUNETIERE N,WANG Q. Large-Scale simulation of fluid flows for lubrication of rough surfaces[J]. J. Tribol.,2013,136(1):011701. [87] 魏龙,顾伯勤,冯秀. 机械密封摩擦副端面接触分形模型[J]. 化工学报,2009,60(10):2543-2548. WEI Long,GU Boqin,FENG Xiu. Contact fractal model for friction faces of mechanical seals[J]. CIESC Journal,2009,60(10):2543-2548. [88] 魏龙,顾伯勤,孙见君,等. 机械密封摩擦副端面分形维数的优化[J]. 化工学报,2010,61(1):132-136. WEI Long,GU Boqin,SUN Jianjun,et al. Optimization of surface fractal dimension of friction pair in mechanical seals[J]. CIESC Journal,2010,61(1):132-136. [89] 周刚,李晓钟,朱维兵,等. 机械密封环端面各向异性分形接触分析[J]. 润滑与密封,2013,38(10):55-59. ZHOU Gang,LI Xiaozhong,ZHU Weibing,et al. Contact analysis of anisotropic face on mechanical seal ring based on fractal model[J]. Lubrication Engineering,2013,38(10):55-59. [90] HARP S R,SALANT R F. Analysis of mechanical seal behavior during transient operation[J]. J. Tribol.,1998,120(2):191-197. [91] GREEN I. A transient dynamic analysis of mechanical seals including asperity contact and face deformation[J]. Tribol. Trans.,2002,45(3):284-293. [92] RUAN B. Numerical modeling of dynamic sealing behaviors of spiral groove gas face seals[J]. J. Tribol.,2002,124(1):186-195. [93] HU S,HUANG W,LIU X,et al. Influence analysis of secondary O-ring seals in dynamic behavior of spiral groove gas face seals[J]. Chin. J. Mech. Eng.,2016,29:507-514. [94] HU S,HUANG W,LIU X,et al. Application of fractal contact model in dynamic performance analysis of gas face seals[J]. Chin. J. Mech. Eng.,2018,31:27. [95] SHAPIRO W,COLSHER R. Steady-state and dynamic analysis of a jet engine gas lubricated shaft seal[J]. ASLE Trans.,1974,17(3):190-200. [96] MILLER B A,GREEN I. Numerical formulation for the dynamic analysis of spiral-grooved gas face seal[J]. J. Tribol.,2001,123(2):395-403. [97] GREEN I,BARNSBY R M. A simultaneous numerical solution for the lubrication and dynamic stability of noncontacting gas face seals[J]. J. Tribol.,2001,123(2):388-394. [98] GREEN I,BARNSBY R M. A parametric analysis of the transient forced response of noncontacting coned-face gas seals[J]. J. Tribol.,2002,124(1):151-157. [99] ZIRKELBACK N,ANDRES L S. Effect of frequency excitation on force coefficients of spiral groove gas seals[J]. J. Tribol.,1999,121(4):853-861. [100] ZIRKELBACK N. Parametric study of spiral groove gas face seals[J]. Tribol. Trans.,2000,43(2):337-343. [101] 刘雨川. 端面气膜密封特性研究[D]. 北京:北京航空航天大学,1999. LIU Yuchuan. Research on sealing characteristics of end-face gas film[D]. Beijing:Beijing University of Aeronautics and Astronautics,1999. [102] RUAN B. A semi-analytical solution to the dynamic tracking of non-contacting gas face seals[J]. J. Tribol.,2002,124(1):196-202. [103] 刘雨川,徐万孚,王之栎,等. 气膜端面密封角向摆动自振稳定性[J]. 机械工程学报,2002,38(4):1-6. LIU Yuchuan,XU Wanfu,WANG Zhiyue,et al. Stability of angular wobble self-excited vibrations for gas film face seal[J]. Chinese Journal of Mechanical Engineering,2002,38(4):1-6. [104] 徐万孚,刘雨川,刘云飞,等. 不同端面几何结构气膜密封的刚度与自振稳定性[J]. 流体机械,2001(11):22-25. XU Wanfu,LIU Yuchuan,LIU Yunfei,et al. Stiffness and of self-excited vibration stability for gas film face seals with different geometries[J]. Fluid Machinery,2001(11):22-25. [105] 刘雨川,徐万孚,王之栎,等. 端面气膜密封动力特性系数的计算[J]. 清华大学学报,2002,42(2):185-189. LIU Yuchuan,XU Wanfu,WANG Zhiyue,et al. Dynamic coefficients for gas film face seal[J]. Journal of Tsinghua University,2002,42(2):185-189. [106] 徐万孚,刘雨川,李广宇,等. 螺旋槽干运行非接触气体密封的理论分析与试验[J]. 机械工程学报,2003,39(4):22-25. XU Wanfu,LIU Yuchuan,LI Guangyu,et al. Theoretical analysis and experimental investigation of sporal groove dry running noncontacting gas seals[J]. Chinese Journal of Mechanical Engineering,2003,39(4):22-25. [107] HU S,HUANG W,LIU X,et al. Stability and tracking analysis of gas face seals under low-parameter conditions considering slip flow[J]. J. Vibroeng.,2017,19(3):2126-2141. [108] ELROD H G,MCCABE J T,CHU T Y. Determination of gas-bearing stability by response to a step-jump[J]. J. Lubr. Technol.,1967,89(4):493-498. [109] MILLER B A,GREEN I. On the stability of gas lubricated triboelements using the step jump method[J]. J. Tribol.,1997,119(1):193-199. [110] MILLER B A,GREEN I. Constitutive equations and the correspondence principle for the dynamics of gas lubricated triboelements[J]. J. Tribol.,1998,120(2):345-352. [111] MILLER B A,GREEN I. Numerical techniques for computing rotordynamic properties of mechanical gas face seals[J]. J. Tribol.,2002,124(4):755-761. [112] MILLER B A,GREEN I. Semi-Analytical dynamic analysis of spiral-grooved mechanical gas face seals[J]. J. Tribol.,2003,125(2):403-413. [113] 徐辰. 压缩机用螺旋槽干气密封的动态特性分析与参数研究[D]. 北京:清华大学,2014. XU Chen. Analysis and parametric study on dynamic property of spiral groove dry gas seal in turbine compressor[D]. Beijing:Tsinghua University,2014. [114] 刘向锋,徐辰,黄伟峰. 基于半解析法的极端工况干气密封动态特性研究与参数设计[J]. 清华大学学报,2014,54(2):223-228,234. LIU Xiangfeng,XU Chen,HUANG Weifeng. Analysis and parametric design of the dynamics of a dry gas seal for extreme operating conditions using a semi-analytical method[J]. Journal of Tsinghua University,2014,54(2):223-228,234. [115] XU C,HUANG W,LIU X. Tracking property analysis of a dry gas seal operating in low pressure condition[J]. Appl. Mech. Mater.,2014,532:367-373. [116] ZHANG H,MILLER B A,LANDERS R G. Nonlinear modeling of mechanical has face seal systems using proper orthogonal decomposition[J]. J. Tribol.,2006,128(4):817-827. [117] 张国渊,赵伟刚,闫秀天,等. 基于POD降阶模型的非接触端面密封动态监测原理及仿真[J]. 航空学报,2012,33(2):354-361. ZHANG Guoyuan,ZHAO Weigang,YAN Xiutian,et al. Principle and simulation for real-time monitoring of the non-contact face seal based on POD model[J]. Acta Aeronautica et Astronautica Sinica,2012,33(2):354-361. [118] ROSEN B G,OHLSSON R,THOMAS T R. Tribological implications of AFM measurements of cylinder bore microtopography[J]. Proceedings of the Conference on Atomic Scale Control of Surfaces and Interfaces,Brighton,UK,1994. [119] KUMAR R,KUMAR S,PRAKASH B,et al. Assessment of engine liner wear from bearing area curves[J]. Wear,2000,239(2):282-286. [120] DIMKOVSKI Z,ANDERBERG C,ROSEN B G,et al. Quantification of the cold worked material inside the deep honing grooves on cylinder liner surfaces and its effect on wear[J]. Wear,2009,267(12):2235-2242. [121] CORRAL I B,CALVET J V,SALCEDO M C. Use of roughness probability parameters to quantify the material removed in plateau-honing[J]. Int. J. Mach. Tools Manuf.,2010,50(7):621-629. [122] DUNAEVSKY V V. Measurement of local microscopic wear[J]. J. Tribol.,1986,108(1):35-41. [123] JENG Y,LIN Z,SHYU S. A microscopic wear measurement method for general surfaces[J]. J. Tribol.,2002,124(4):829-833. [124] WANG Q,WANG Y,WANG H,et al. Experimental investigation on tribological behavior of several polymer materials under reciprocating sliding and fretting wear conditions[J]. Tribol. Int.,2016,104:73-82. [125] MENEZES P L,KISHORE,KAILAS S V. Effect of roughness parameter and grinding angle on coefficient of friction when sliding of Al-Mg alloy over EN8 steel[J]. J. Tribol.,2006,128(4):697-704. [126] MENEZES P L,KISHORE,KAILAS S V. Studies on friction and transfer layer:role of surface texture[J]. Tribol. Lett.,2006,24(3):265-73. [127] MENEZES P L,KISHORE,KAILAS S V. Influence of surface texture and roughness parameters on friction and transfer layer formation during sliding of aluminium pin on steel plate[J]. Wear,2009,267(9-10):1534-1549. [128] MENEZES P L,KISHORE,KAILAS S V. Influence of roughness parameters and surface texture on friction during sliding of pure lead over 080 M40 steel[J]. Int. J. Adv. Manuf. Tech.,2009,43(7-8):731-743. [129] MENEZES P L,KISHORE,KAILAS S V. Study of friction and transfer layer formation in copper-steel tribo-system:role of surface texture and roughness parameters[J]. Tribol. Trans.,2009,52(5):611-622. [130] MENEZES P L,KISHORE,KAILAS S V,et al. Role of surface texture,roughness,and hardness on friction during unidirectional sliding[J]. Tribol. Lett.,2011,41(1):1-15. [131] MENEZES P L,KISHORE,KAILAS S V,et al. Friction and transfer layer formation in polymer-steel tribo-system:role of surface texture and roughness parameters[J]. Wear,2011,271(9-10):2213-2221. [132] SEDLACEK M,PODGORNIK B,VIZINTIN J. Influence of surface preparation on roughness parameters,friction and wear[J]. Wear,2009,266(3-4):482-487. [133] SEDLACEK M,PODGORNIK B,VIZINTIN J. Correlation between standard roughness parameters skewness and kurtosis and tribological behavior of contact surfaces[J]. Tribol. Int.,2012,48:102-112. [134] SEDLACEK M,PODGORNIK B,VIZINTIN J. Planning surface texturing for reduced friction in lubricated sliding using surface roughness parameters skewness and kurtosis[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2012,226(8):661-667. [135] PODGURSKY V,NISUMAA R,ADOBERG E,et al. Comparative study of surface roughness and tribological behavior during running-in period of hard coatings deposited by lateral rotating cathode arc[J]. Wear,2010,268(5-6):751-755. [136] PODGURSKY V,ADOBERG E,SURZENKOV A. Dependence of the friction coefficient on roughness parameters during early stage fretting of (Al,Ti)N coated surfaces[J]. Wear,2011,271(56):853-858. [137] PAWLUS P,GALDA L,DZIERWA A,et al. Abrasive wear resistance of textured steel rings[J]. Wear,2009,267(11):1873-1882. [138] LUGT P M,SEVERT R W M,FOGELSTROM J,et al. Influence of surface topography on friction,film breakdown and running-in in the mixed lubrication regime[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2001,215(6):519-533. [139] ETSION I. Experimental observation of the dynamic behavior of noncontacting coned-face mechanical seals[J]. ASLE Trans.,1984,27(3):263-270. [140] KANTA M,JINNOUCHI Y,FUKAHORI M. Pumping action of aligned smooth face seals due to axial vibrations-theory[J]. J. Tribol.,1984,106(3):344-351. [141] KANTA M,FUKAHORI M. Pumping action of aligned smooth face seals due to axial vibrations experiment[J]. J. Tribol.,1986,108(1):46-52. [142] SALANT R F,MILLER A L,KAY P L,et al. Development of an electrically controlled mechanical seal[J]. Proceeding of the 11th International Conference on Fluid Sealing,BHRA,1987:576-595. [143] HEILALA A J,KANGASNEIMI A. Adjustment and control of a mechanical seal against dry running and severe wear[J]. Proceeding of the 11th International Conference on Fluid Sealing,BHRA,1987:548-575. [144] KOLLINGER R,NOSOWICZ J,RID U. Theoretical and experimental investigation into the running characteristics of gas-lubricated mechanical seals[J]. Proceeding of the 12th International Conference on Fluid Sealing,BHRA,1989:307-322. [145] ETSION I,PALMOR Z J,HARARI N. Feasibility study of a controlled mechanical seal[J]. Lubr. Eng.,1991,47(8):621-625. [146] WOLFF P. Experimental investigation of an actively controlled mechanical seal[D]. Atlanta:Georgia Institute of Technology,1993. [147] LEE A S,Green I. Physical modeling and data analysis of the dynamic response of a flexibly mounted rotor mechanical seal[J]. J. Tribol.,1995,117(1):130-135. [148] ZOU M,GREEN I. Clearance control of a mechanical face seal[J]. Tribol. Trans.,1999,42(3):535-540. [149] ZOU M,GREEN I. Dynamic simulation and monitoring of a non-contacting flexibly mounted rotor mechanical face seal[J]. Proc. IMechE. Part C:J. Mech. Eng. Sci.,2000,214(9):1195-1206. [150] 陈铭,张秋翔,蔡纪宁,等. 气体端面密封试验设备[J]. 流体机械,2005,33(2):14-16. CHEN Ming,ZHANG Qiuxiang,CAI Jining,et al. Experimental equipment of dry gas seal[J]. Fluid Machinery,2005,33(2):14-16. [151] 张伟政. 干气密封非线性动力稳定性分析及其响应优化[D]. 兰州:兰州理工大学,2012. ZHANG Weizheng. Nonlinear dynamic stability analysis and response optimization in the system of dry gas seal[D]. Lanzhou:Lanzhou University of Technology,2012. [152] MIETTINEN J,SIEKKINEN V. Acoustic emission in monitoring sliding contact behavior[J]. Wear,1995,181-183:897-900. [153] BEGGAN C,WOULFE M,YOUNG P,et al. Using acoustic emission to predict surface quality[J]. Int. J. Adv. Manuf. Tech.,1999,15(10):737-742. [154] KIM J S,KANG M C,RYU B J,et al. Development of an on-line tool-life monitoring system using acoustic emission signals in gear shaping[J]. Int. J. Manuf. Tech.,1999,39(11):1761-1777. [155] CHOUDHURY A,TANDON N. Application of acoustic emission technique for the detection of defects in rolling element bearings[J]. Tribol. Int.,2000,33:39-45. [156] AL-GHAMD A M,MBA D. A comparative experimental study on the use of acoustic emission and vibration analysis for bearing defect identification and estimation of defect size[J]. Mech. Syst. Signal Pr.,2006,20(7):1537-1571. [157] HE Y,ZHANG X,FRISWELL M I. Defect diagnosis for rolling element bearings using acoustic emission[J]. J. Vib. Acoust.,2009,131(6):061012. [158] TAN C K,MBA D. Correlation between acoustic emission activity and asperity contact during meshing of spur gears under partial elastohydrodynamic lubrication[J]. Tribol. Lett.,2005,20(1):63-67. [159] CHAARI F,BACCAR W,ABBES M S,et al. Effect of spalling or tooth breakage on gear mesh stiffness and dynamic response of a one-stage spur gear transmission[J]. Eur. J. Mech. A-Solid,2008,27(4):691-705. [160] SHARMA R B,PAREY A,TANDON N. Modelling of acoustic emission generated in involute spur gear pair[J]. J. Sound. Vib.,2017,393:353-373. [161] ORCUTT F K. An investigation of the operation and failure of mechanical face seals[J]. J. Lubr. Tech.,1969,91(4):713-725. [162] MIETTINEN J,SIEKKINEN V. Acoustic emission in monitoring sliding contact behavior[J]. Wear,1995,181-183:891-900. [163] HOLENSTEIN A P,INNOTEC S,FLEPP B. Diagnosis of mechanical seals in large pumps[J]. Sealing Technology,1996,(33):9-12. [164] MBA D,ROBERTS T,TAHERI E,et al. Application of acoustic emission technology for detecting the onset and duration of contact in liquid lubricated mechanical seals[J]. Insight:Non-Destructive Testing and Condition Monitoring,2006,48(8):486-487. [165] FAN Y. The condition monitoring of mechanical seals using acoustic emissions[D]. Manchester:The University of Manchester,2007. [166] HUANG W,LIN Y,GAO Z,et al. An acoustic emission study on the starting and stopping processes of a dry gas seal for pumps[J]. Tribol. Lett.,2013,49(2):379-384. [167] HUANG W,LIN Y,LIU Y,et al. Face rub-impact monitoring of a dry gas seal using acoustic emission[J]. Tribol. Lett.,2013,52(2):253-259. [168] 张尔卿,傅攀,陈侃,等. 机械密封端面接触状态的声发射监测方法[J]. 润滑与密封,2014,39(8):8-13,34. ZHANG Erqing,FU Pan,CHEN Kan,et al. Mechanical fluid seal end face contact state monitoring based on acoustic emission[J]. Lubrication Engineering,2014,39(8):8-13,34. [169] 林志斌,傅攀,张尔卿,等. 基于声发射和小波神经网络的机械密封状态分类新方法[J]. 润滑与密封,2014,39(9):40-45. LIN Zhibin,FU Pan,ZHANG Erqing,et al. A new classifying method for mechanical seal condition based on acoustic emission and wavelet neural network[J]. Lubrication Engineering,2014,39(9):40-45. [170] 李晓晖,傅攀,曹伟青,等. 机械密封端面接触状态的声发射监测研究[J]. 振动与冲击,2016,35(8):84-89. LI Xiaohui,FU Pan,CAO Weiqing,et al. The study of acoustic emission monitoring for contact state of seal end faces[J]. Journal of Vibration and Shock,2016,35(8):84-89. [171] THOMAS T R. Computer simulation of wear[J]. Wear,1972,22(1):84-90. [172] KING T G,WATSON W,STOUT K J. Modelling the micro-geometry of lubricated wear[C]//Proceedings of the 4th Leeds-Lyon Symposium on Tribology,London,MEP,1978,333-343. [173] HU S,BRUNETIERE N,HUANG W,et al. Stratified effect of continuous bi-Gaussian rough surface on lubrication and asperity contact[J]. Tribol. Int.,2016,104:328-341. [174] HU S,BRUNETIERE N,HUANG W,et al. Stratified revised asperity contact model for worn surfaces[J]. J. Tribol.,2017,139:021403. [175] WHITEHOUSE D J. Surfaces-a link between manufacture and function[J]. Proc. IMechE.,1978,192(1):179-188. [176] WILLIAMSON J P B. Microtopography of surfaces[J]. Proc. IMechE.,1967,182(11):21-30. [177] International Origanization for Standardzation. ISO 13565-3,surface texture:profile method; Surfaces having stratified functional properties-Part 3:Height characterization using the material probability curve[S]. Switzerland:ISO,1998. [178] PAWLUS P. Simulation of stratified surface topographies[J]. Wear,2008,264(5-6):457-463. [179] ZELASKO W,PAWLUS P,DZIERWA A,et al. Experimental investigation of plastic contact between a rough steel surface and a flat sintered carbide surface[J]. Tribol. Int.,2016,100:141-151. [180] PAWLUS P,ZELASKO W,REIZER R,et al. Calculation of plasticity index of two-process surfaces[J]. Proc. IMechE. Part J:J. Eng. Tribol.,2017,231(5):572-582. [181] 胡松涛. 基于双高斯分层表面理论的密封摩擦磨损研究[D]. 北京:清华大学,2017. HU Songtao. Study on seal tribological properties using a bi-gaussian stratified surface theory[D]. Beijing:Tsinghua University,2017. [182] HU S,HUANG W,SHI X,et al. Bi-Gaussian stratified effect of rough surfaces on acoustic emission under a dry sliding friction[J]. Tribol. Int.,2018,119:308-315. |
[1] | 刘宸旭, 陈朝浪, 张继平, 戴媛静. 油水乳化液的边界润滑行为及机理分析[J]. 机械工程学报, 2019, 55(9): 48-54. |
[2] | 朱少禹, 孙军, 李彪, 张潇, 苗恩铭, 任燕平, 朱桂香. 粗糙表面湍流润滑的随机模型[J]. 机械工程学报, 2019, 55(9): 71-79. |
[3] | 运睿德, 丁北. 考虑多尺度接触状态的新接触模型[J]. 机械工程学报, 2019, 55(9): 80-89. |
[4] | 牛留斌, 刘金朝. 基于高频轮轨接触模型的轨道短波不平顺敏感波长特性分析[J]. 机械工程学报, 2019, 55(8): 173-182. |
[5] | 郭明龙, 魏兆成, 王敏杰, 李世泉, 刘胜贤. 自由曲面平头立铣刀五轴加工铣削力预报[J]. 机械工程学报, 2019, 55(7): 225-233. |
[6] | 刘广胜, 孙军, 李彪, 朱少禹. 考虑润滑油供给条件的油环-缸套摩擦副润滑分析[J]. 机械工程学报, 2019, 55(7): 102-109. |
[7] | 王建磊, 张琛, 王晓虎, 王栋平, 李建克, 贾谦, 陈润霖, 崔亚辉. N2O4环境下液体火箭发动机涡轮泵机械密封浸渍石墨的磨损机理研究[J]. 机械工程学报, 2019, 55(7): 119-127. |
[8] | 袁松梅, 韩文亮, 朱光远, 侯学博, 王莉. 绿色切削微量润滑增效技术研究进展[J]. 机械工程学报, 2019, 55(5): 175-185. |
[9] | 梁志强, 黄迪青, 周天丰, 李宏伟, 刘心藜, 王西彬, 张国振, 王洪臣. 螺旋伞齿轮磨削表面形貌仿真与试验研究[J]. 机械工程学报, 2019, 55(3): 191-198. |
[10] | 杨松澎,吴坤远,孙成浩,黄泓贸,张楚岩. 特殊气候条件对硅橡胶表面憎水性能影响的试验研究 *[J]. 电气工程学报, 2019, 14(2): 17-23. |
[11] | 梁喜仁, 陶功权, 陆文教, 关庆华, 温泽峰. 地铁钢轨滚动接触疲劳损伤研究[J]. 机械工程学报, 2019, 55(2): 147-155. |
[12] | 陈永会, 张学良, 温淑花, 兰国生. 考虑弹塑性阶段的结合面法向接触阻尼分形模型[J]. 机械工程学报, 2019, 55(16): 58-68. |
[13] | 蒋进科, 方宗德, 刘红梅. 行星传动多体齿轮承载接触特性分析[J]. 机械工程学报, 2019, 55(15): 174-182. |
[14] | 张军, 刘佳欢, 王雪萍, 马贺. 基于有限元摩擦功计算的钢轨磨耗预测方法[J]. 机械工程学报, 2019, 55(14): 104-111. |
[15] | 李凡松, 王建斌, 石怀龙, 邬平波. 动车组车体异常弹性振动原因及抑制措施研究[J]. 机械工程学报, 2019, 55(12): 178-188. |
阅读次数 | ||||||
全文 |
|
|||||
摘要 |
|
|||||