• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2026, Vol. 62 ›› Issue (16): 128-139.doi: 10.3901/JME.260631

• 特邀专辑:轨道运载装备动态设计理论与运维技术 • 上一篇    

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高速动车组齿轮箱系统参数匹配优化研究

曹杰1,2, 任尊松1, 郭勇1, 马觉凡1   

  1. 1. 北京交通大学机械与电子控制工程学院 北京 100044;
    2. 通用技术集团机床工程研究院有限公司 北京 100102
  • 收稿日期:2025-08-08 修回日期:2026-02-13 发布日期:2026-10-14
  • 作者简介:曹杰,男,1994年出生,博士研究生。主要研究方向为轨道车辆传动系统振动。E-mail:19116002@bjtu.edu.cn;任尊松(通信作者),男,1969年出生,博士,教授,博士研究生导师。主要研究方向为轨道车辆动力学及结构强度可靠性。E-mail:zsren@bjtu.edu.cn
  • 基金资助:
    国家自然科学基金资助项目(U2368215,52405087)。

Optimization of Parameter Matching Scheme for High-speed EMU Gearbox System

CAO Jie1,2, REN Zunsong1, GUO Yong1, MA Juefan1   

  1. 1. School of Mechanical, Electrical and Control Engineering, Beijing Jiaotong University, Beijing 100044;
    2. General Technology Group Machine Tool Engineering Research Institute Co., Ltd., Beijing 100102
  • Received:2025-08-08 Revised:2026-02-13 Published:2026-10-14

摘要: 齿轮箱是高速列车的关键核心子系统,其参数匹配的合理性直接关系列车运行的稳定性。基于轴承动力学理论、齿轮传动动力学理论及车辆-轨道耦合动力学理论,建立车辆-轨道-传动系统精细化动力模型,采用数值仿真方法分析齿轮箱大小齿轮轴轴承游隙与齿轮箱吊杆刚度对齿轮箱系统的耦合影响规律。在此基础上,基于非支配排序遗传算法(Non-dominated sorting genetic algorithm-II,NSGA-II)提出齿轮箱两类轴承游隙与齿轮箱吊杆刚度的参数匹配方案。结果表明,大齿轮轴轴承游隙和齿轮箱吊杆刚度是影响齿轮箱振动加速度变化的主导因素,而小齿轮轴轴承游隙影响较弱。基于NSGA-II算法提出的齿轮箱两类轴承游隙与吊杆刚度的优化匹配方案能够有效降低齿轮箱系统振动与轴承载荷,预测误差控制在±5%以内,验证了方法的可靠性与工程适用性,为高速动车组齿轮箱系统的设计与运维提供了理论依据与参考。

关键词: 非支配排序遗传算法, 高速动车组, 齿轮箱, 参数匹配, 多目标优化, 动力学

Abstract: The gearbox is a critical subsystem in high-speed trains, and the rational matching of its parameters directly affects the operational stability of the system. This study establishes a refined vehicle-track-transmission system dynamic model based on bearing dynamics, gear transmission dynamics, and vehicle-track coupling dynamics. Numerical simulations are conducted to investigate the coupled effects of the bearing clearances of the pinion and gear shafts and the gearbox suspension stiffness on the system vibrations. On this basis, an optimized matching scheme for the two types of bearing clearances and the suspension stiffness is proposed using the NSGA-II algorithm. Results indicate that the gear-side bearing clearance and the suspension stiffness are the dominant factors affecting gearbox vibration acceleration, whereas the pinion-side bearing clearance has a relatively minor effect. The optimized parameter combination effectively reduces system vibrations and bearing loads, with prediction errors controlled within ±5%, demonstrating the reliability and engineering applicability of the proposed method. These findings provide theoretical guidance and reference for the design and operation of high-speed train gearbox systems.

Key words: NSGA-II, high-speed train, gearbox, parameter matching, multi-objective optimization, dynamics

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