• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2024, Vol. 60 ›› Issue (11): 53-61.doi: 10.3901/JME.2024.11.053

• 特邀专栏:复杂装备智能设计理论与方法 • 上一篇    下一篇

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装配体结构与装配界面材料刚度协同优化方法

周意葱1,2, 林起崟1,2, 王晨1,2, 邵衡1,2, 洪军1,2   

  1. 1. 西安交通大学现代设计及转子轴承系统教育部重点实验室 西安 710049;
    2. 西安交通大学机械工程学院 西安 710049
  • 收稿日期:2023-07-12 修回日期:2024-02-01 出版日期:2024-06-05 发布日期:2024-08-02
  • 作者简介:周意葱,男,1998年出生,博士研究生。主要研究方向为装配界面设计与装配结构拓扑优化。E-mail:zhouyicongxfjy@stu.xjtu.edu.cn
    林起崟(通信作者),男,1987年出生,教授,博士研究生导师。主要研究方向为静/动装配界面主动设计。E-mail:linqiyin@xjtu.edu.cn
    洪军,男,1968年出生,教授,博士研究生导师。主要研究方向为高性能装配。E-mail:jhong@xjtu.edu.cn
  • 基金资助:
    国家自然科学基金资助项目(52222508,52335011)。

Collaborative Optimization Method of Assembly Structure and Material Stiffness of Assembly Interface

ZHOU Yicong1,2, LIN Qiyin1,2, WANG Chen1,2, SHAO Heng1,2, HONG Jun1,2   

  1. 1. Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, Xi'an Jiaotong University, Xi'an 710049;
    2. School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049
  • Received:2023-07-12 Revised:2024-02-01 Online:2024-06-05 Published:2024-08-02

摘要: 接触问题的高度非线性使得同时实现装配结构高材料利用率与接触界面均匀应力分布并非易事,现有考虑接触界面应力分布的结构拓扑优化大多需要较复杂的处理过程及较大的计算资源。针对该问题,提出装配体结构与材料刚度协同优化思路;采用先结构拓扑优化后材料刚度优化的顺序优化策略,先通过结构拓扑优化实现装配结构的高材料利用率,再以结构拓扑优化后的输出作为材料刚度优化的输入,通过材料刚度优化实现接触界面的均匀应力分布;该思路具有可直接采用成熟拓扑优化方法而无须进行复杂处理以考虑接触非线性的特点。进一步建立接触问题中的结构拓扑与材料刚度协同优化模型,提出基于Von Mises应力的结构拓扑与材料刚度协同优化方法,优化过程中无须进行敏度分析。最后以典型弹性-刚性装配结构与弹性-弹性装配结构为设计对象,进行结构拓扑与材料刚度协同优化应用验证。

关键词: 结构拓扑优化, 材料刚度优化, 协同优化, 接触应力

Abstract: The highly nonlinear nature of the contact problem makes it difficult to achieve high material utilization of the assembled structure and uniform stress distribution at the contact interface simultaneously. Most existing topology optimizations that consider the stress distribution at contact interface require relatively complicated processing and large computational resources. To address this issue, the idea of collaborative optimization of assembly structure and material stiffness in contact problem is proposed, and the sequential optimization strategy of topology optimization followed by material stiffness optimization is adopted. That is to say, an assembled structure with high material utilization is obtained through topology optimization first, and then it is used as the input of followed material stiffness optimization to achieve a uniform stress distribution at contact interface through material stiffness optimization. This idea features the direct application of established mature topology optimization methods without complicated processing to deal with the contact nonlinearity. Further, the collaborative optimization model of topology and material stiffness in contact problem is developed, and a Von Mises stress-based collaborative optimization method of topology and material stiffness is proposed. Sensitivity analysis is not required during the optimization process. Finally, the feasibility and effectiveness of the collaborative optimization of structural topology and material stiffness are verified based on a typical elastic-rigid assembled structure and an elastic-elastic assembled structure.

Key words: topology optimization, material stiffness optimization, collaborative optimization, contact stress

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