纳米生物润滑剂微量润滑加工物理机制研究进展

doi:10.3901/JME.2024.09.286

机械工程学报 ›› 2024, Vol. 60 ›› Issue (9): 286-322.doi: 10.3901/JME.2024.09.286

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纳米生物润滑剂微量润滑加工物理机制研究进展

王晓铭¹, 李长河¹, 杨敏¹, 张彦彬¹, 刘明政¹, 高腾¹, 崔歆¹, 王大中², 曹华军³, 陈云⁴, 刘波⁵

1. 青岛理工大学机械与汽车工程学院青岛 266520;
2. 上海工程技术大学航空运输学院上海 201620;
3. 重庆大学机械与运载工程学院重庆 400044;
4. 成都工具研究所有限公司成都 610500;
5. 四川明日宇航工业有限责任公司什邡 618400

收稿日期:2023-05-19 修回日期:2023-12-01 出版日期:2024-05-05 发布日期:2024-06-18
作者简介:王晓铭，男， 1997 年出生，博士研究生。主要研究方向为洁净精密制造。E-mail： qd_wangxiaoming@163.com;李长河(通信作者)，男， 1966 年出生，博士，教授，博士研究生导师。主要研究方向为智能与洁净精密制造。E-mail： sy_lichanghe@163.com
基金资助:
国家重点研发计划(2020YFB2010500)、国家自然科学基金(51975305)、山东省自然科学基金(ZR2020KE027)资助项目。

Research Progress on the Physical Mechanism of Minimum Quantity Lubrication Machining with Nano-biolubricants

WANG Xiaoming¹, LI Changhe¹, YANG Min¹, ZHANG Yanbin¹, LIU Mingzheng¹, GAO Teng¹, CUI Xin¹, WANG Dazhong², CAO Huajun³, CHEN Yun⁴, LIU Bo⁵

1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520;
2. School of Air Transportation, Shanghai University of Engineering Science, Shanghai 201620;
3. College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing 400044;
4. Chengdu Tool Research Institute Co., Ltd., Chengdu 610500;
5. Sichuan Future Aerospace Industry LLC., Shifang 618400

Received:2023-05-19 Revised:2023-12-01 Online:2024-05-05 Published:2024-06-18

摘要/Abstract

摘要： 纳米生物润滑剂作为替代矿物型润滑介质的绿色微量润滑剂，已成为学术界与工业界的研究与关注焦点。然而，纳米生物润滑剂微量润滑加工物理学作用机制尚不清楚，难以为其工业化应用提供精准指导与选用原则。为解决上述需求与技术问题，综述了纳米生物润滑剂组分及物理特性，揭示了纳米增强相、基础流体、添加剂对加工性能的影响规律，阐述了纳米增强相在纳米生物润滑剂中的动力学行为与分散机制。其次，揭示了多能场雾化机制、切/磨削区流场分布及微液滴浸润动力学行为，发明了微量润滑新型供给与雾化装置。进一步地，分析了切/磨削加工材料去除热物理机制，研究了先进的多场赋能热损伤抑制策略，构建了纳米生物润滑剂微量润滑加工技术体系。结果表明，纳米生物润滑剂在热源抑制与热耗散特性调控方面效果显著，多场赋能纳米生物润滑剂微量润滑可作为浇注式加工的替代工艺，采用断续有序的凹槽织构砂轮辅助质量分数为2.5%的MWCNTs-棕榈油纳米生物润滑剂微量润滑磨削单晶镍基高温合金DD5，与传统的浇注式磨削工艺相比，磨削力可降低12%，磨削温度可降低9%，表面粗糙度值可降低6%。展望了纳米生物润滑剂发展路线图，为工业界与学术界提供技术支持与理论指导。

关键词: 纳米生物润滑剂, 微量润滑, 切削, 磨削, 多场赋能, 热损伤

Abstract: As a green minimum quantity lubrication lubricant replacing mineral oil, nano-biolubricants have become the focus in academic and industrial circles. However, the physical mechanism of minimum quantity lubrication machining is still unclear, which makes it difficult to provide precise guidance and selection principles for industrial application. To address the aforementioned needs and technical issues, the components and physical properties of nano-biolubricants are reviewed. The influences of nano reinforcement phase, basic fluid, and additives on machining performance are revealed, and the dynamic behavior and dispersion mechanism of nano reinforcement phase in nano-biolubricants are elucidated. Secondly, the multi energy field atomization mechanism, flow field distribution in the cutting/grinding zone, and dynamic behavior of micro droplet infiltration are revealed, and a new type of minimum quantity lubrication supply and atomization devices are invented. Furthermore, the thermal physical mechanism of material removal in cutting/grinding processing is analyzed. Advanced multi field energized thermal damage suppression strategies are studied, and a minimum quantity lubrication machining system for nano-biolubricants is constructed. The results indicate that nano-biolubricants have significant effects in controlling heat source suppression and thermal dissipation characteristics, and multi field energized nano-biolubricants minimum quantity lubrication can be used as an alternative process for flooding machining. Compared with traditional flooding grinding technology, using intermittent groove textured grinding wheel to assist in minimum quantity lubrication grinding of single crystal nickel based superalloy DD5 with MWCNTs palm oil nano-biolubricants with a mass fraction of 2.5% can reduce the grinding force by 12%, the grinding temperature by 9%, and the surface roughness value by 6%. The development roadmap of nano-biolubricants is expected to provide technical support and theoretical guidance for the industrial and academic communities.

Key words: nano-biolubricants, minimum quantity lubrication, cutting, grinding, multi-field energizing, thermal damage

中图分类号:

TG506

王晓铭, 李长河, 杨敏, 张彦彬, 刘明政, 高腾, 崔歆, 王大中, 曹华军, 陈云, 刘波. 纳米生物润滑剂微量润滑加工物理机制研究进展[J]. 机械工程学报, 2024, 60(9): 286-322.

WANG Xiaoming, LI Changhe, YANG Min, ZHANG Yanbin, LIU Mingzheng, GAO Teng, CUI Xin, WANG Dazhong, CAO Huajun, CHEN Yun, LIU Bo. Research Progress on the Physical Mechanism of Minimum Quantity Lubrication Machining with Nano-biolubricants[J]. Journal of Mechanical Engineering, 2024, 60(9): 286-322.

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纳米生物润滑剂微量润滑加工物理机制研究进展

Research Progress on the Physical Mechanism of Minimum Quantity Lubrication Machining with Nano-biolubricants

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