考虑微观晶粒的磨削相变分析与工艺优化研究

doi:10.3901/JME.2022.11.269

机械工程学报 ›› 2022, Vol. 58 ›› Issue (11): 269-281.doi: 10.3901/JME.2022.11.269

扫码分享

考虑微观晶粒的磨削相变分析与工艺优化研究

郭维诚¹, 孙高翔¹, 丁子珊¹, 吴重军², 刘晓³

1. 上海理工大学机械工程学院上海 200093;
2. 东华大学机械工程学院上海 201620;
3. 上海航天设备制造总厂有限公司上海 200245

收稿日期:2021-09-28 修回日期:2022-02-01 出版日期:2022-06-20 发布日期:2022-08-08
通讯作者: 丁子珊(通信作者),女,1988年出生,博士,副教授,硕士研究生导师。主要研究方向为航空航天精密零部件加工工艺与机理。E-mail:dzshan@usst.edu.cn
作者简介:郭维诚,男,1990年出生,博士,讲师,硕士研究生导师。主要研究方向为精密与超精密加工技术和加工过程智能控制。E-mail:wcguo@usst.edu.cn
基金资助:
国家自然科学基金资助项目（51705323）

Research on Phase Transformation Analysis and Process Optimization of Grinding Considering Microscopic Grains

GUO Weicheng¹, SUN Gaoxiang¹, DING Zishan¹, WU Chongjun², LIU Xiao³

1. School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093;
2. College of Mechanical Engineering, Donghua University, Shanghai 201620;
3. Shanghai Aero-Space Equipment Manufacturing General Co. Ltd., Shanghai 200245

Received:2021-09-28 Revised:2022-02-01 Online:2022-06-20 Published:2022-08-08

摘要/Abstract

摘要： 磨削加工过程中交变的力、热载荷会改变材料的微观晶粒结构，导致其发生相变，进而影响航空航天高端零件的使用性能。以微观晶粒与相变的关系为切入点，通过对惯性导航元件制造材料马氏体时效钢3J33进行磨削试验，分析了工艺参数对材料微观晶粒的影响规律，研究了晶粒尺寸与取向差角对不同物相成分转变比例的作用机制，探讨了影响相变的关键工艺因素，并建立了考虑微观晶粒的相变预测模型。结果表明，该模型能够更为准确地计算材料物相成分的转变比例，其结果优于基于温升率和应变率的传统相变模型。在此基础上，定量地计算了工艺参数对各相成分转变的敏感性，提出了面向晶粒细化及相变控制的工艺优化方案，为马氏体时效钢的高性能磨削加工提供了理论依据与工程指导。

关键词: 磨削, 微观晶粒, 相变, 工艺优化

Abstract: The alternating forces and thermal loads during the grinding process can change the microscopic grains in the material, resulting in phase transformation that can affect the performance of high-end aerospace parts. In this article, the relationship between microscopic grains and phase transformation are taken as the entry point, and the influence of process parameters on the microscopic grain of the material is analyzed through grinding experiments on the maraging steel 3J33, which is a kind of materials for manufacture of inertial navigation components. The mechanism of grain size and orientation difference angle on the transformation ratio of different phase components is investigated, and the key process factors affecting phase transformation are discussed. Then a phase transformation prediction model considering microscopic grains is established, and the results shows that the proposed model can calculate the transformation ratio of the phases more accurately than traditional phase transformation model based on heating rate and strain rate. On this basis, the sensitivity of the process parameters to the transformation of each phase is quantitatively calculated, and a process optimization scheme for grain refinement and phase transformation control is proposed, which provides a theoretical basis and engineering guidance for high-performance grinding of maraging steel.

Key words: grinding, microscopic grains, phase transformation, process optimization

中图分类号:

TG580

郭维诚, 孙高翔, 丁子珊, 吴重军, 刘晓. 考虑微观晶粒的磨削相变分析与工艺优化研究[J]. 机械工程学报, 2022, 58(11): 269-281.

GUO Weicheng, SUN Gaoxiang, DING Zishan, WU Chongjun, LIU Xiao. Research on Phase Transformation Analysis and Process Optimization of Grinding Considering Microscopic Grains[J]. Journal of Mechanical Engineering, 2022, 58(11): 269-281.

参考文献

[1] ZHOU T, FALESKOG J, BABU R P, et al. Exploring the relationship between the microstructure and strength of fresh and tempered martensite in a maraging stainless steel Fe-15Cr-5Ni[J]. Materials Science and Engineering a-Structural Materials Properties Microstructure and Processing, 2019, 745:420-428.
[2] ZHU D H, FENG X Z, XU X H, et al. Robotic grinding of complex components:A step towards efficient and intelligent machining-challenges, solutions, and applications[J]. Robotics and Computer-Integrated Manufacturing, 2020, 65:101908.
[3] LIU Shuang, LI Min, DING Wenfeng, et al. Study on creep-feed deep grinding of K444 nickel-based superalloy with corundum grinding wheel[J]. Diamond & Abrasives Engineering, 2021, 41, 244(4):72-81. 刘爽, 李敏, 丁文锋, 等. 刚玉砂轮缓进深切磨削K444镍基高温合金研究[J]. 金刚石与磨料磨具工程, 2021, 41, 244(4):72-81.
[4] DING Wenfeng, MIAO Qing, LI Benkai, et al. Review on grinding technology of nickel-based superalloys used for aero-engine[J]. Journal of Mechanical Engineering, 2019, 55(1):189-215. 丁文锋, 苗情, 李本凯, 等. 面向航空发动机的镍基合金磨削技术研究进展[J]. 机械工程学报, 2019, 55(1):189-215.
[5] DING Z S, LI B Z, LIANG S Y. Phase transformation and residual stress of Maraging C250 steel during grinding[J]. Materials Letters, 2015, 154:37-39.
[6] DAI Qifeng, SONG Renbo, GUAN Xiaoxia, et al. Effects of ferrite grain size on dynamic deformation behavior of ferrite-martensite dual phase steel DP980[J]. Journal of Mechanical Engineering, 2012, 48(6):44-50. 代启锋, 宋仁伯, 关小霞, 等. 铁素体晶粒尺寸对铁素体-马氏体双相钢DP980动态变形行为影响[J]. 机械工程学报, 2012, 48(6):44-50.
[7] YAO Y, ZHU H T, HUANG C Z, et al. On the relations between the specific cutting energy and surface generation in micro-milling of maraging steel[J]. International Journal of Advanced Manufacturing Technology, 2019, 104 (1-4):585-598.
[8] ZHOU Wenwen, WANG Jianqing, ZHAO Jing, et al. Experimental research on single abrasive grain scratch SiC_f/SiC ceramic matrix composite[J]. Diamond & Abrasives Engineering, 2021, 41(1):51-57. 周雯雯, 王建青, 赵晶, 等. 单颗磨粒划擦SiC_f/SiC陶瓷基复合材料的试验研究[J]. 金刚石与磨料磨具工程, 2021, 41 (1):51-57.
[9] HAN Yu, CHEN Xuedong, LIU Quankun, et al. Study on technique and properties of cold stretching for austenitic stainless steels[J]. Journal of Mechanical Engineering, 2012, 48(2):87-92. 韩豫, 陈学东, 刘全坤, 等. 奥氏体不锈钢应变强化工艺及性能研究[J]. 机械工程学报, 2012, 48(2):87-92.
[10] JERMOLAJEV S, EPP J, HEINZEL C, et al. Material modifications caused by thermal and mechanical load during grinding[J]. Procedia CIRP, 2016, 45:43-46.
[11] DING Z S, LI B Z, LIANG S Y. Maraging steel phase transformation in high strain rate grinding[J]. International Journal of Advanced Manufacturing Technology, 2015, 80 (1-4):711-718.
[12] WU C J, PANG J Z, LI B Z, et al. High-speed grinding of HIP-SiC ceramics on transformation of microscopic features[J]. International Journal of Advanced Manufacturing Technology, 2019, 102 (5-8):1913-1921.
[13] PERLA S, KULKARNI S, BALACHANDRAN G, et al. Influence of section size and grain size on the microstructure evolution and mechanical properties in steel grade AISI 5160[J]. Transactions of the Indian Institute of Metals, 2017, 70 (9):2449-2458.
[14] RODRIGUES D G, De ALCANTARA C M, De OLIUEIRA T R, et al. The effect of grain size and initial texture on microstructure, texture, and formability of Nb stabilized ferritic stainless steel manufactured by two-step cold rolling[J]. Journal of Materials Research and Technology-JMR & T, 2019, 8 (5):4151-4162.
[15] SIMM T, SUN L, MCADAM S, et al. The Influence of lath, block and prior austenite grain (PAG) size on the tensile, creep and fatigue properties of novel maraging steel[J]. Materials, 2017, 10 (7):730.
[16] Da SILVA M J G, CARDOSO J L, CARVALHO D S, et al. The effect of prior austenite grain size on hydrogen embrittlement of Co-containing 18Ni 300 maraging steel[J]. International Journal of Hydrogen Energy, 2019, 44 (33):18606-18615.
[17] ZHAO Xuechuan. Research on nonhomogeneous dislocation nucleation and interaction between dislocation and grain boundary[D]. Beijing:Tsinghua University, 2011. 赵雪川. 位错非均匀形核及与晶界作用研究[D]. 北京:清华大学, 2011.
[18] YEDDU H K. Phase-field modeling of austenite grain size effect on martensitic transformation in stainless steels[J]. Computational Materials Science, 2018, 154:75-83.
[19] WANG M M, TASAN C C, PONGE D, et al. Smaller is less stable:Size effects on twinning vs. transformation of reverted austenite in TRIP-maraging steels[J]. Acta Materialia, 2014, 79:268-281.
[20] LI X C, XIA D X, WANG X L, et al. Effect of austenite grain size and accelerated cooling start temperature on the transformation behaviors of multi-phase steel[J]. Science China-Technological Sciences, 2013, 56(1):66-70.
[21] RYKLINA E P, POLYAKOVA K A, TABACHKOVA N Y, et al. Effect of B2 austenite grain size and aging time on microstructure and transformation behavior of thermomechanically treated titanium nickelide[J]. Journal of Alloys and Compounds, 2018, 764:626-638.
[22] AVRAMI M. Kinetics of phase change. I General theory[J]. The Journal of Chemical Physics, 1939, 7(12):1103-1112.
[23] KOSISTINEN, D P, MARBURGER R E. A general equation prescribing extent of austenite-martensite transition in pure Fe-C alloys and plain carbon steel[J]. Acta. Metall., 1959, 7:50-60.
[24] DING Z S, LI B Z, SHAO Y M, et al. Phase transition at high heating rate and strain rate during maraging steel C250 grinding[J]. Materials and Manufacturing Processes, 2016, 31 (13):1763-1769.

考虑微观晶粒的磨削相变分析与工艺优化研究

Research on Phase Transformation Analysis and Process Optimization of Grinding Considering Microscopic Grains

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	丁文锋, 曹洋, 赵彪, 徐九华. 超声振动辅助磨削加工技术及装备研究的现状与展望[J]. 机械工程学报, 2022, 58(9): 244-269.
[2]	别文博, 赵波, 高国富, 向道辉, 赵重阳, 唐进元. 切向超声振动辅助成形磨削齿轮的切削系数建模与试验研究[J]. 机械工程学报, 2022, 58(7): 295-308.
[3]	周素霞, 童欣, 孙宇铎, 邵京. 基于相变储热原理的高速列车制动盘散热研究[J]. 机械工程学报, 2022, 58(6): 202-210.
[4]	贾东洲, 李长河, 张彦彬, 杨敏, 曹华军, 刘波, 周宗明. 钛合金生物润滑剂电牵引磨削性能及表面形貌评价[J]. 机械工程学报, 2022, 58(5): 198-211.
[5]	王龙, 汪刘应, 唐修检, 阳能军, 刘顾, 李若亭, 油银峰. 成形法磨削齿轮的磨削温度模型构建与分析[J]. 机械工程学报, 2022, 58(3): 295-304.
[6]	鲁艳军, 孙佳劲, 伍晓宇, 关伟锋, 莫睿, 牛立群. 金属陶瓷的干式放电磨削表面粗糙度预测模型[J]. 机械工程学报, 2022, 58(11): 308-320.
[7]	汤磊, 刘腾达, 单存清, 孙畅宁, 王玲, 田小永, 李涤尘. 3D打印个性化大腿假肢接受腔形性协同制造策略[J]. 机械工程学报, 2022, 58(1): 172-178.
[8]	张启飞, 金淼, 陈雷, 张禹森, 杨帅, 郭宝峰. 近a型钛合金航空锻件宏观清晰晶形成机理及预测模型[J]. 机械工程学报, 2021, 57(8): 133-145.
[9]	茅健, 赵嫚, 张立强. 晶粒取向对微细加工磨削力作用机理及试验研究[J]. 机械工程学报, 2021, 57(5): 262-272.
[10]	陈佳佳, 傅玉灿, 钱宁, 姜华飞. 成型面干磨削用旋转热管砂轮换热性能研究[J]. 机械工程学报, 2021, 57(3): 267-276.
[11]	孙守政, 赵尧旭, 王扬, 韩振宇. 热塑性复合材料机器人铺放系统设计及工艺优化研究[J]. 机械工程学报, 2021, 57(23): 209-219.
[12]	王尚, 王凯枫, 张贺, 徐佳慧, 杨东升, 杭春进, 田艳红. 射频器件超细引线键合工艺及性能研究[J]. 机械工程学报, 2021, 57(22): 201-208.
[13]	陈明君, 王会尧, 程健, 赵林杰, 杨浩, 刘启, 谭超, 尹朝阳, 杨子灿, 丁雯钰. 熔石英光学元件加工亚表面缺陷检测及抑制技术研究进展[J]. 机械工程学报, 2021, 57(20): 1-19.
[14]	刘涛, 邓朝晖, 罗程耀, 吕黎曙, 李重阳, 万林林. 基于动态磨削深度的非圆轮廓高速磨削稳定性建模与分析[J]. 机械工程学报, 2021, 57(15): 264-274.
[15]	田笑, 张恒, 王恒强, 王兵, 陈飞. 铝合金薄壁异形截面辗扩成形宏微观模拟[J]. 机械工程学报, 2021, 57(12): 179-191.