• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2020, Vol. 56 ›› Issue (16): 61-70.doi: 10.3901/JME.2020.16.061

• 材料科学与工程 • 上一篇    下一篇

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基于实测的倾斜沉降储罐结构性能分析

余进1,2, 陈炜1,2, 胡久韶1,2, 周杨1,2, 蒋金玉1,2, 程伟1,2   

  1. 1. 合肥通用机械研究院有限公司 合肥 230031;
    2. 国家压力容器与管道安全工程技术研究中心 合肥 230031
  • 收稿日期:2019-09-05 修回日期:2020-02-28 出版日期:2020-08-20 发布日期:2020-10-19
  • 通讯作者: 陈炜(通信作者),男,1980年出生,教授级高级工程师。主要研究方向为石化装置基于风险的检验(RBI)。E-mail:45894114@qq.com
  • 作者简介:余进,男,1983年出生,工程师。主要研究方向为承压设备安全运行维护及基于风险的检验。E-mail:414364425@qq.com
  • 基金资助:
    国家重点研发计划(2017YFF0207101,2016YFC0802102)资助项目。

Plane-tilt Tanks' Structural Analysis Based on Measured Data

YU Jin1,2, CHEN Wei1,2, HU Jiushao1,2, ZHOU Yang1,2, JIANG Jinyu1,2, CHENG Wei1,2   

  1. 1. Hefei General Machinery Research Institute Co., Ltd., Hefei 230031;
    2. National Safety Engineering Technology Research Center for Pressure Vessels and Pipelines of China, Hefei 230031
  • Received:2019-09-05 Revised:2020-02-28 Online:2020-08-20 Published:2020-10-19

摘要: 根据实测数据,验证数值分析大型储罐结构响应的可靠性及有效性。在此基础上,对空载储罐展开屈曲分析,结果显示现实中不存在令空载储罐结构失稳的倾斜沉降。进一步地,变液位分析临界倾斜沉降,随着液位升高,临界沉降值也会变化,其中满载液位临界沉降最低但高于现行标准。不同液位,临界沉降对应的最大变形区域大相径庭,最大应力及位置也存在差别。综合分析,低液位时,储罐的倾斜沉降主要表现为刚体转动,因而径向变形与倾斜沉降为线性关系,最大应力值和区域变化不大;高液位时,因倾斜导致的静压差产生附加弯矩使罐体径向变形区不再对称,且最大应力不断升高,且出现位置也与低液位有所不同。鉴于此,不但应结合工程实践适时修订倾斜沉降控制范围,还应使储罐液位保持合理水平,以确保其完整性。

关键词: 实测数据, 数值分析, 屈曲, 倾斜沉降, 变液位, 临界沉降

Abstract: Based on the measured data, the reliability and effectiveness of the numerical analysis on the response of large tank structure are verified. Base on this, the buckling analysis of no-liquid storage tank is carried out, and the results show that there is no tilt settlement to destabilize the structure of no-load storage tank in reality. Furthermore, the critical tilt settlement is analyzed in variable liquid levels. Meanwhile the liquid level rises, the critical settlement value will also change, among which the critical settlement of full-liquid level is the lowest but even higher than the specification-value. At different liquid levels, the maximum deformation region corresponding to the critical settlement is quite different, and the maximum stress and position are also different. According to the comprehensive analysis, when the liquid level is lower, the tilt settlement of the storage tank is mainly manifested as rigid body rotation, so the radial deformation and tilt settlement are linear, and the maximum stress value and region change little. At high liquid level, the additional bending moment caused by the static pressure difference caused by tilt causes the radial deformation zone of the tank to be no longer symmetrical, and the maximum stress keeps rising, and the position is different from that of the lower liquid level. In view of this, not only the control scope of inclined settlement should be revised timely in combination with engineering practice, but also the tank liquid level should be kept at a reasonable level to ensure its integrity.

Key words: measured data, numerical analysis, buckling, tilt settlemen, variable liquid levels, critical settlement

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