• CN:11-2187/TH
  • ISSN:0577-6686

›› 2014, Vol. 50 ›› Issue (4): 203-212.

• 论文 • 上一篇    

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基于无铅焊点BGA封装随机振动试验的多类维护策略比较研究

尤明懿;孟光   

  1. 中国电子科技集团公司第36研究所;上海交通大学机械系统与振动国家重点实验室
  • 发布日期:2014-02-20

Comparative Study on the Effectiveness of Maintenance Policies Based on Stochastic Vibration Experiment of BGA Packages of Lead-free Solder Joints

YOU Mingyi;MENG Guang   

  1. No. 36 Research Institute, China Electronics Technology Group Corporation State Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University
  • Published:2014-02-20

摘要: 基于状态监测的维护(Condition-based maintenance,CBM)策略与预测维护(Predictive maintenance,PdM)策略是近年来逐渐兴起的维护策略,CBM/PdM策略与传统的事后维护(Corrective maintenance,CM)策略、预防维护(Preventive maintenance,PM)策略的比较研究对推进CBM/PdM的工业应用十分重要,但相关研究十分有限。基于无铅焊点BGA封装的实测失效时间数据及状态监测数据,演示了PdM策略的应用流程,定量比较CM策略、PM策略、CBM策略和PdM策略。在此基础上,进一步探究CBM策略和PdM策略带来的维护效能提升的原因。结果表明,由于充分利用状态监测数据,CBM策略与PdM策略在决定维护时间时对产品的寿命预测结果更精确、可靠,因而在决定维护时间时更合理地平衡各类风险(维护的费用、产品失效的损失等),提升了维护效能。

关键词: 预防维护;基于状态监测的维护;预测维护;可靠性, 槽道热管, 传热能力, 等温性能, 连续挤压

Abstract: Condition-based maintenance(CBM) policies and predictive maintenance(PdM) policies are emerging maintenance policies. However, comparative studies on CBM/PdM policies and traditional CM/PM policies are critical for industrial applications of CBM/PdM policies, but are very limited. Based on the failure times and condition monitoring data of BGA packages of lead-free solder joints, the application flowchart of a PdM policy is demonstrated. In addition, a quantitative comparison among a CM policy, a PM policy, a CBM policy and the PdM policy is conducted. Moreover, the reason for the improvement of maintenance effectiveness of the CBM and PdM policies are investigated. The results show that the CBM policy and the PdM policy share more accurate and reliable predictions of product lifetimes when deciding the maintenance schedules, by fully utilizing their condition monitoring data. Consequently, the CBM policy and the PdM policy can better balance the risks (e.g., the maintenance cost, the cost of product failures) and improve the maintenance effectiveness.

Key words: preventive maintenance;condition-based maintenance;predictive maintenance;reliability, Grooved heat pipe, Isothermal characteristic, Heat-transfer capability, Continuous extrusion

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