• CN:11-2187/TH
  • ISSN:0577-6686

›› 2012, Vol. 48 ›› Issue (9): 56-63.

• 论文 • 上一篇    下一篇

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双密度双树复小波变换及其在机械故障微弱特征提取中的应用

陈彬强;张周锁;何正嘉   

  1. 西安交通大学机械制造系统工程国家重点实验室
  • 发布日期:2012-05-05

Enhancement of Weak Feature Extraction in Mechinery Fault Diagnosis by Using Double Density Dual Tree Complex Wavelet Transform

CHEN Binqiang;ZHANG Zhousuo;HE Zhengjia   

  1. State Key Laboratory for manufacturing and System Engineering, Xi’an Jiaotong University
  • Published:2012-05-05

摘要: 为改善经典小波变换在机械设备早期微弱故障特征提取中的不足,通过在滤波器组中引入适当的冗余度设计出双密度双树复小波基。双密度双树复小波变换具有两个尺度函数和四个小波函数,其中小波函数构成两组近似希尔伯特变换对,使双密度双树复小波基具有高度正则性、较小频带混叠和近似平移不变性等优良性质。频带分解上,双密度双树复小波变换的子频带中心频率处于经典小波变换相邻子频带的过渡区间上,能对经典小波变换难以处理的过渡带特征进行有效提取。将双密度双树复小波变换应用于重型卧式车床出厂检测,诊断出一处装配缺陷。同时结合平稳双密度双树复小波变换与相邻系数收缩策略提出改进消噪算法,将其应用于热轧机组减速箱齿轮故障特征提取中,检测出同一齿轮上的两处齿面损坏。

关键词: 频带混叠, 平移不变性, 双密度双树复小波, 信号降噪, β-环糊精, 包合物, 二烃五硫化物, 磨削性能, 自润滑砂轮

Abstract: In order to improve the deficiencies of classical discrete wavelet transform in extracting early and incipient machinery fault features, double density dual tree complex wavelet basis(DDCWT) is designed by introducing feasible redundancy in the filter bank. The filter bank of DDCWT consists of 2 scaling functions and four wavelet functions which form two Hilbert-coupled wavelet transform pairs, rendering DDCWT basis high regularity, nearly linear phase and nearly shift-invariance. In frequency partition, the central frequencies of DDCWT’s subbands are embedded in transition bands of adjacent subbands of classical wavelet basis, thus achieving better performance in extracting features in transition bands of the latter. By applying DDCWT in a heavy horizontal lathe assembly examination, an assemble fault is detected. In addition, a de-noising method combing neighboring coefficients shrinkage strategy and stationary DDCWT is proposed and this method is applied in fault diagnosis of a gearbox in hot rolling mill. The de-noising method successfully extracts the two-site tooth fault features on the same gear.

Key words: Double density dual tree complex wavelet transform, Frequency aliasing, Shift invariance, Signal de-noising, dialkyl pentasulfide, grinding performance, inclusion, self -lubricated grinding wheel, β-cyclodextrin

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