• CN:11-2187/TH
  • ISSN:0577-6686

›› 2010, Vol. 46 ›› Issue (8): 42-50.

• 论文 • 上一篇    下一篇

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帽形件弯曲及其弹复影响因素的定量解析

苏春建;赵军;官英平   

  1. 山东科技大学机电学院;燕山大学机械工程学院
  • 发布日期:2010-04-20

Quantitative Analysis of Cap-shape Bending and Springback

SU Chunjian;ZHAO Jun;GUAN Yingping   

  1. College of Mechanical and Electronic Engineering, Shandong University of Science and Technology College of Mechanical Engineering, Yanshan University
  • Published:2010-04-20

摘要: 根据板材弯曲理论,在平面变形假设的前提下,考虑材料的硬化、各向异性及弹性变形,建立帽形件弯曲理论分析模型,对宽板帽形件弯曲进行理论分析。分析帽形件弯曲中反弯曲现象,建立凹模圆角处是否出现反弯曲的判断公式,在考虑反弯曲的情况下,得出弯曲力的计算公式,且推导出帽形件弯曲的弯距、弯曲行程和回弹角的计算公式,并对影响板材回弹和弯曲力的因素进行理论分析,得出对弯曲力和回弹影响较大的因素,压边力F、摩擦因数和板材厚度δ。为智能化控制选择对回弹影响较大且易于控制的物理量提供了选择对象。理论计算与试验结果进行比较,理论结果和试验结果趋势相同,可以作为研究弯曲问题及神经网络识别模型的输入层和输出层设计的理论依据,为开展帽形件弯曲智能化技术的研究奠定一定的理论基础。

关键词: 反弯曲, 回弹, 帽形件弯曲, 弯曲力, Beddoes-Lesihman, 动态失速, 多体模型, 风力机, 气弹耦合

Abstract: On the basis of sheet metal bending theory and with the consideration of the hardening, anisotropy and elastic deformation of material under the premise of plane deformation assumption, a theoretical analysis model of cap-shape bending is built to carry out analysis of cap-shape bending of wide sheet metal. The reverse bending phenomenon in cap-shape bending is analyzed. The formula for judging whether there is reverse bending at the corner of concave die is established, and the calculation formula of bending force is obtained under the condition of considering the reverse bending, then the calculation formulas of bending moment, bending stroke and springback angle are derived. Theoretical analysis on factors that influence the springback and bending force of sheet metal is carried out, and those have relatively great influence on bending force and springback are found, i.e. blank holder force (BHF) F, friction coefficient  and the sheet thickness δ. The theoretical calculation is compared with the test result, which shows that their trends are identical, so it can be taken as the theoretical basis for the research of bending problem as well as design of input layer and output layer of neural network recognition model, thus laying certain theoretical basis for intelligent technique of cap-shape bending.

Key words: Bending force, Cap-shape bending, Reverse bending, Springback, aeroelastic coupling, Beddoes-Lesihman, dynamic stall, multi-body model, wind turbine

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