• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2022, Vol. 58 ›› Issue (14): 146-153.doi: 10.3901/JME.2022.14.146

• 特邀专栏:大型构件视觉测量与机器人加工 • 上一篇    下一篇

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移动并联加工机器人仿真研究

张宾, 丁睿哲, 上官林建, 施进发   

  1. 华北水利水电大学机械学院 郑州 450045
  • 收稿日期:2021-04-13 修回日期:2021-10-09 出版日期:2022-07-20 发布日期:2022-09-07
  • 通讯作者: 张宾(通信作者),男,1979年出生,博士,教授。主要研究方向为智能制造技术与装备。E-mail:zhangbinbit@hotmail.com
  • 作者简介:上官林建,男,1972年出生,博士,教授。主要研究方向为现代机械设计理论与技术。E-mail:shangguanlinjian@ncwu.edu.cn;施进发,男,1963年出生,博士,教授。主要研究方向为智能制造信息化服务集成与优化。E-mail:shijinfa@ncwu.edu.cn

Simulation Study of Mobile Parallel Machining Robot

ZHANG Bin, DING Ruizhe, SHANGGUAN Linjian, SHI Jinfa   

  1. School of Mechanical Engineering, North China University of Water Resources and Electric Power, Zhengzhou 450045
  • Received:2021-04-13 Revised:2021-10-09 Online:2022-07-20 Published:2022-09-07

摘要: 不同于传统数控加工中工件依次装夹在机床上完成加工,在基于柔性加工的移动机器人加工中工件固定不动而各种加工机器人移向工件进行加工。针对这种新的加工范式提出一种由并联机器人、电主轴和全方位移动平台组成的自主移动机器人加工单元。首先利用SolidWorks搭建三维虚拟样机模型,并建立运动学正反解的理论模型,通过对比基于理论模型的Matlab仿真结果和基于虚拟样机的ADAMS仿真结果验证了虚拟样机的准确性,之后在ANSYS中基于虚拟样机进行了力学和模态仿真分析,发现所设计的加工单元薄弱部件为紧邻机器人上平台的虎克铰、电主轴刀柄和移动平台保险杠,为其结构优化提供了依据,同时所构建的虚拟样机为其数字孪生平台的搭建提供了基础。

关键词: 柔性制造, 机器人加工, 移动机器人, 并联机器人, 运动学

Abstract: Unlike the traditional CNC processing in which the work pieces are clamped on the machine in turn to complete the machining, the parts are immobilized in mobile robotic machining based on flexible manufacturing and various machining robots are moved to the work pieces for processing. In view of this new processing paradigm, an autonomous mobile robotic machining unit consisting of a parallel robot, an electric spindle and an omnidirectional mobile platform is proposed. At first, its 3D virtual machine model in SolidWorks is constructed. And the theoretical model to obtain its normal and inverse kinematic solution is established. By comparing the Matlab simulation results based on the theoretical model and ADAMS simulation results based on virtual machine model, the correctness of the virtual machine is validated. Thereafter the mechanic simulation and modal analysis in ANSYS based on the virtual machine is carried out, which shows that the tiger hinges near the upper platform, the electric spindle shank and the mobile platform bumper are the weak parts of the unit. This provides an important basis for its structural optimization. And the virtual machine constructed also provides a fundamental basis to establish its digital twin model.

Key words: flexible manufacturing, robotic machining, mobile robot, parallel robot, kinematics

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