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机械工程学报

机械工程学报 ›› 2021, Vol. 57 ›› Issue (6): 19-25.doi: 10.3901/JME.2021.06.019

• 仪器科学与技术 • 上一篇    下一篇

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基于加工测量一体化工艺的新型蜗轮副母机研制

彭东林1, 郑永1, 周启武2, 杨继森2, 王阳阳1, 徐是2   

  1. 1. 重庆理工大学机械检测技术与装备教育部工程中心 重庆 400054;
    2. 重庆理工大学时栅传感及先进检测技术重庆市重点实验室 重庆 400054
  • 收稿日期:2020-09-29 修回日期:2021-03-15 出版日期:2021-03-20 发布日期:2021-05-25
  • 通讯作者: 郑永(通信作者),男,1983年出生,博士,副研究员。主要研究方向为机械精密测量技术与仪器和智能传感器。E-mail:sdzzzy@cqut.edu.cn
  • 作者简介:彭东林，男，1952年出生，博士，教授。主要研究方向为机械精密测量技术与仪器和智能传感器。E-mail：pdl@cqut.edu.cn
  • 基金资助:
    国家重大科研仪器研制(51827805)、重庆市教委科学技术研究(KJQN202001150)和重庆市创新应用重点(cstc2019jscx-mbdxX0062)资助项目。

Development of New Type of Worm Gear Pair Mother Machine Based on the Integrated Process of Machining and Measurement

PENG Donglin1, ZHENG Yong1, ZHOU Qiwu2, YANG Jisen2, WANG Yangyang1, XU Shi2   

  1. 1. Engineering Research Center of Mechanical Testing Technology and Equipment, Ministry of Education, Chongqing University of Technology, Chongqing 400054;
    2. Chongqing Key Laboratory of Time-Grating Sensing and Advanced Testing Technology, Chongqing University of Technology, Chongqing 400054
  • Received:2020-09-29 Revised:2021-03-15 Online:2021-03-20 Published:2021-05-25

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摘要： 提出“正、逆向适应改造”新思想：在用时栅传感器对仪器进行“极限指标”改造的同时，也对仪器应用对象——装备和工艺进行逆向改造：使装备能配合仪器完成现场复杂环境下的“特殊检测”，工艺能配合仪器实现对加工过程的“超常指导”。介绍了“仪器单元”及其与新型蜗轮副母机相嵌入的设计思想，使装备能够满足加工测量一体化工艺，既能在现场复杂环境下发现误差规律并自检确认，又能指导用误差诱导重塑与自我精准抵消的创新工艺去实现极高精度。目标成果：嵌入了仪器单元、执行加工测量一体化工艺、且产品为成套蜗轮副而不仅是蜗轮的新型蜗轮副母机。

关键词: 正、逆向适应改造, 仪器单元, 特殊检测, 加工测量一体化, 成套蜗轮副

Abstract: It puts forward a new conception of “forward and reverse adaptive reconstruction” . When the time grating sensor reconstructing the “extreme index” of the instrument, it reverse-retrofits the application objects of the instrument that include equipment and technology. The equipment can cooperate with the instrument to complete the “special detection” under the complex environment on site, and the technology can cooperate with the instrument to realize the “Super-normal guidance” of the processing process. The “instrument unit” and its design idea of embedding with the new type of worm gear pair mother machine, which can achieve the integrated process of processing and measurement, is introduced. The integrated process can not only discover the error law and self-check in the complex environment, but also guide the innovative process of error-induced remodeling and self-precision offset to realize extremely high precision. Target achievement: The instrument unit has been embedded in the product, implement the integrated process of processing and measurement, and a new type of worm gear pair mother machine which the product is a complete set of worm gear pairs, not just worm gears.

Key words: forward and reverse adaptation reconstruction, the instrument unit, special detection, integration of processing and measurement, complete set of worm gear pair

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