• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2018, Vol. 54 ›› Issue (8): 101-108.doi: 10.3901/JME.2018.08.101

• 仪器科学与技术 • 上一篇    下一篇

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石油钻杆螺纹在机精密检测方法研究

董祉序1, 孙兴伟1, 王可1, 华晋伟2   

  1. 1. 沈阳工业大学机械工程学院 沈阳 110870;
    2. 中国石油辽河油田分公司资产装备部 盘锦 124010
  • 收稿日期:2017-06-30 修回日期:2017-11-28 出版日期:2018-04-20 发布日期:2018-04-20
  • 通讯作者: 董祉序(通信作者),男,1989年出生,博士。主要研究方向为螺旋曲面数控制造技术及装备。E-mail:dong_zhixu@126.com

Research on the On-machine Precise Measurement Method for Drill Pipe Thread

DONG Zhixu1, SUN Xingwei1, WANG Ke1, HUA Jinwei2   

  1. 1. College of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870;
    2. Equipment Department, Liaohe Oilfield of CNPC, Panjin 124010
  • Received:2017-06-30 Revised:2017-11-28 Online:2018-04-20 Published:2018-04-20

摘要: 针对石油钻杆尺寸长、重量大等装卸不便因素给其两端螺纹廓形参数测量带来的困难,提出一种在机精密检测方法,并成功应用于某数控石油螺纹修复机床。该方法利用数控刀架带动激光位移传感器获取螺纹轴截面廓形数据;为修正传感器因测点倾角带入的测量误差,构建了一个倾角误差模型,对数据进行实时补偿;应用B样条曲线对补偿后的数据进行拟合,结合改进的精英克隆选择算法(Elitist clonal selection algorithm,ECSA)对B样条曲线的节点配置问题进行多目标非线性优化,以汉南-昆信息准则(Hannan-Quinn information criteria,HQIC)为亲和力度量来权衡拟合优良性和计算复杂度,自动且精确地计算内节点数量,从而确定最优的节点矢量;最后通过选取的最佳模型获得螺纹参数。倾角误差实验表明,所构建的补偿模型准确有效且可以提高传感器的数据采集精度;仿真验证表明,拟合方法的数据重构精度高,且比其他用于B样条曲线节点配置的智能算法具备更优良寻优性能;NC50型螺纹检测实验表明,研究的检测方法可以完成石油钻杆螺纹在机精密检测,测量精度为±2 μm,提高了测量精度和效率。

关键词: B样条曲线拟合, 激光位移传感器, 节点配置, 克隆选择算法, 石油钻杆螺纹

Abstract: Considering the measurement difficulties caused by loading and unloading processes of drill pipes with long size and great weight, a on-machine precise measuring method is proposed for the internal and external thread contour parameters of drill pipe and has been employed on CNC repairing turning machine of petroleum thread successfully. The method takes advantage of NC cutter frame to drive 2D laser displacement sensor which gains data from a certain shaft section of thread. In order to amend sensor measurement error due to the inclination of the measuring point, a quantifiable inclination error model is built to compensate in real time. Compensative data fitting with B-splines is applied and the improved elitist clonal selection algorithm for knot adjustment of B-spline curves is adopted to resolve this multimodal nonlinear optimization problem. The Hannan-Quinn information criteria is adopted as the affinity measure to gain adequate trade-off between the quality of fitness and the complexity of the model, which also computes the number of interior knots automatically and accurately, thus the optimized knot vector is determined. Finally, the best fitting model with optimized knot vector is used to obtain the parameters of thread. The inclination error experiment indicate that the compensative model is accurate and efficient, which can improve data collection precision of the sensor. Simulation results show that the data reconstruction method with improved elitist clonal selection algorithm has high precision in terms of knots adjustment for B-spline curve and performs better than other intelligent algorithms. The measurement of NC50 drill pipe thread show that the above measure method can realize the on-machine measuring with high precision of drill pipe thread and the measurement accuracy is ±2 μm.

Key words: B-spline curves fitting, clonal selection algorithm, drill pipe thread, knot adjustment, laser displacement sensor

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