• CN:11-2187/TH
  • ISSN:0577-6686

›› 2012, Vol. 48 ›› Issue (4): 78-84.

• 论文 • 上一篇    下一篇

Cr5系堆焊合金碳、铬过渡形式对高温磨损性能影响的研究

王清宝;史耀武;栗卓新;王立志;李侠;肖静   

  1. 北京工业大学材料科学与工程学院;中冶建筑研究总院有限公司焊接所
  • 发布日期:2012-02-20

Research on Influence of Transition Way of Carbon and Chromium of Cr5 Series Hardfacing Alloy on High-temperature Wear Property

WANG Qingbao;SHI Yaowu;LI Zhuoxin;WANG Lizhi;LI Xia;XIAO Jing   

  1. College of Materials Science and Engineering, Beijing University of Technology Welding Research Institute, Central Research Institute of Building and Construction Co.,Ltd
  • Published:2012-02-20

摘要: 在轧辊堆焊复合制造中,为节约贵重碳化物及提高堆焊材料的性价比,在堆焊熔敷金属成分基本保持不变的条件下,利用埋弧堆焊研究药芯焊丝碳、铬不同加入方式对堆焊合金微观组织与性能的影响。通过磨损试样前后硬度、高温拉伸、常温韧性与高温磨损量的量化,结合磨损前后金相组织、扫描电镜等辅助手段分析微观组织、加入方式与耐磨性之间的关系;结果表明:堆焊金属600 ℃的高温耐磨性能与合金高温强度及硬度呈正比,并随合金韧性的增加耐磨性能提高;直接加石墨和铬粉的药芯焊丝堆焊熔敷金属的耐磨性能优于在焊丝中直接加碳化铬的堆焊熔敷金属。高温磨损是合金氧化、切削、疲劳开裂与剥离等多种因素作用的结果,理想的高温耐磨堆焊材料不仅与采用的堆焊合金系有关,还与堆焊金属的显微组织、抗氧化性能及高温强韧性等因素有关。同时得出改变合金的加入方式是不添加变质剂及外加激振法外,能够促使组织均匀及强化熔敷金属的另一种方式。

关键词: Cr5系合金, 堆焊, 耐磨性*, 轧辊

Abstract: In the roll welding composite manufacture, in order to save precious carbon, improve cost-effective of hardfacing material, the submerged arc welding of flux-cored wires is used while the deposited metal remained unchanged in order to research the influence of different carbon, chromium adding ways to deposited metal microstructure and properties. Through the abrasion hardness, high tensile, high room temperature toughness and quantifying the amount of wear of the sample before and after, the relationship between microstructure, adding ways and wear resistance is analyzed combining the microstructure before and after wear, scanning electron microscopy and other aids. When Cr5 series hardfacing alloys are used, on the basis of keeping the compositions of hardfacing deposited metal unchanged basically, it is researched about the influence of different addition ways of carbon and chromium on microstructure and properties of hardfacing alloy. The results show that the high-temperature wear resistance of hardfacing metal is proportional to the high-temperature strength and hardness of the alloy at the temperature of 600℃, and improved along with the increase of alloy toughness; for the flux-cored wire with direct addition of graphite and chromium powder, the wear resistance of hardfacing deposited metal is much better than that with direct addition of chromium carbide. High-temperature wear results from multiple factors including alloy oxidation, cutting, fatigue cracking and stripping, etc. Ideal high-temperature wear-resistant hardfacing material depends on not only the alloying system adopted by hardfacing metal, but also other factors such as microstructure, anti-oxidation property, high-temperature strength and toughness. Therefore, changing the addition way of alloys may strengthen deposited metal without need of modifying agents and external field excitation.

Key words: Cr5 series alloy, Hardfacing, Roll, Wear resistance

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