• CN:11-2187/TH
  • ISSN:0577-6686

›› 2012, Vol. 48 ›› Issue (24): 67-72.

• 论文 • 上一篇    下一篇

厚板窄间隙埋弧焊焊缝阶梯形断口形成机理研究

张伯奇;蔡志鹏;王梁;吴健栋;潘际銮   

  1. 清华大学机械工程系;清华大学先进成形制造教育部重点实验室
  • 发布日期:2012-12-20

Studies on Mechanism of Zigzag Crack Forming Process in Weld Metal of Narrow Gap Submerged Arc Welding of Thick Plate

ZHANG Boqi;CAI Zhipeng;WANG Liang;WU Jiandong;PAN Jiluan   

  1. Department of Mechanical Engineering, Tsinghua University Key Laboratory for Advanced Material Processing Technology Ministry of Education, Tsinghua University
  • Published:2012-12-20

摘要: 为提高2.25Cr-1Mo-0.25V耐热钢埋弧焊接头的韧性,采用冲击试验和三点弯曲试验找到接头韧性的薄弱环节,并通过进一步的微观分析,试图揭示接头韧性的弱化机理。冲击试验显示,焊缝的韧性低于母材和热影响区,因此利用三点弯曲试验,对裂纹在焊缝中的扩展过程进行更深入的研究。在三点弯曲试验时观察到焊缝中出现阶梯形断口。通过扫描电镜观察到断口表面呈现出韧窝和准解理共存的混合形貌。金相观察发现,阶梯形断口出现在焊缝的柱晶区,其方向与柱晶生长方向平行或垂直。利用苦味酸腐蚀试样,观察到阶梯形断口与结晶方向平行的部分是沿原奥氏体晶界开裂,电子背散射衍射(Electron backscattered diffraction, EBSD)试验结果也证明了这一点,而垂直于结晶方向的部分是沿层状线开裂。因此,原奥氏体晶界和层状线是焊缝中需要特别关注的部位。通过调整焊丝成分和工艺参数,减少了焊缝中的层状线,焊缝韧性明显提高。

关键词: 层状偏析, 埋弧焊, 韧性

Abstract: For improving the toughness of 2.25Cr-1Mo-0.25V heat resisting steel welding joint, the impact test and the three point bending test are done in order to locate the weakest part of the joint, and much more micro analysis is necessary to find out the reason of that. The toughness of weld metal is lower than the other parts of the joint according to the result of the impact test, so the crack growth process in weld metal is further researched with three point bending test. A zigzag crack is found in weld metal after three point bending test. Dimple and quasi cleavage are both exist on the surface of the fracture through scanning electron microscope(SEM) technic. Zigzag crack appears in the columnar grain zone of weld bead with metallographic observation, and its direction is parallel or vertical to the direction of columnar grains. After dealing with picric acid, it appears that the parts of the zigzag crack which are parallel to the columnar grains are the original austenite grain boundaries, the result of electron backscattered diffraction(EBSD) test also proves that conclusion, and the parts which are vertical to them are layer lines. Because of that, the original austenite grain boundaries and layer lines of submerged arc welding (SAW) weld bead should be paid especially attention. The toughness of the joint can be obviously improved by adjusting the composition of welding wire or changing welding parameters, the number of layer lines is decreased due to it.

Key words: Stratified segregation, Submerged arc welding, Toughness

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