• CN:11-2187/TH
  • ISSN:0577-6686

›› 2012, Vol. 48 ›› Issue (12): 81-87.

• 论文 • 上一篇    下一篇

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基于Offset技术的汽车覆盖件边界光顺方法

鲍镜如;张向奎;胡平;郭威   

  1. 大连理工大学工业装备结构分析国家重点实验室;大连理工大学汽车工程学院;吉林大学材料科学与工程学院
  • 发布日期:2012-06-20

Smoothing Method for Automotive Panels Based on Offset Technique

BAO Jingru;ZHANG Xiangkui;HU Ping;GUO Wei   

  1. State Key Laboratory of Structural Analysis for Industrial Equipment, Dalian University of Technology School of Automotive Engineering, Dalian University of Technology School of Materials Science and Engineering, Jilin University
  • Published:2012-06-20

摘要: 针对模具型面设计过程中处理零件外边界凹入部分的工艺补充的问题,提出一种基于平面多段线Offset技术的零件边界光顺算法。在冲压方向上对零件外边界进行投影,基于滚柱法的原理,给出分段投影轮廓线的距离为R的Offset曲线并以圆弧相连。根据闭合的Offset曲线的自交点判断零件投影轮廓光顺区域,得到的光顺区域端点与空间零件外边界的真实光顺区域端点一一对应。结合零件外边界的几何信息,用NURBS曲线及蒙皮法在已判定的光顺区域构建光顺曲线及光顺曲面。采用Offset技术可以精确找出所有需要光顺的区域,可避免出现细小误差和修正问题,具有一定的鲁棒性。将算法集成到自主开发的冲压成形分析软件KMAS模具型面设计模块,并与Dynaform软件和Pam-Stamp软件的光顺结果相比较,试验表明该算法具有很好的有效性和可靠性。

关键词: Offset曲线, 边界光顺, 多段线, 模面设计, 汽车覆盖件

Abstract: To decrease the quantity and the depth of the concave regions for facilitating the addendum-design, a smoothing method for automotive panels based on Offset technique of polyline is proposed. Project the outer boundary of the part in stamping direction, Offset the contour with the distance R and construct arcs to close the offset curve, based on the principle of roll cylinder method. The self-intersection points of the closed Offset curve are the judgment to recognize the smoothing regions, with the resulting smoothing endpoints of the contour a mapping of the ones in outer boundary. Generate the smoothing curves and surfaces by using NURBS and covering method with the geometry data of the outer boundary. Offset technique is robust to accurately find all smoothing regions with no errors and adjustments. Integrate the algorithm into the independently developed KMAS forming analysis system. A comparison with Dynaform die face engineering is made and the result shows that our method has great applicability and reliability.

Key words: Automobile panel, Contour smooth, Die-face design, Offset curve, Polyline curve

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