• CN:11-2187/TH
  • ISSN:0577-6686

›› 2011, Vol. 47 ›› Issue (8): 83-87.

• 论文 • 上一篇    下一篇

超细颗粒焊剂约束电弧用于超窄间隙的焊接

郑韶先;李德福;朱亮;王顺花   

  1. 兰州交通大学机电工程学院;兰州理工大学甘肃省有色金属新材料省部共建国家重点实验室
  • 发布日期:2011-04-20

Constricted Arc by Ultra-fine Granular Flux Applied to Ultra-narrow Gap Welding

ZHENG Shaoxian;LI Defu;ZHU Liang;WANG Shunhua   

  1. School of Mech-Electronic Technology, Lanzhou Jiaotong University State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology
  • Published:2011-04-20

摘要: 为实现电弧约束良好、焊接过程稳定可靠的超窄间隙焊接,基于窄间隙埋弧焊的众多优点和对超窄间隙中的电弧进行约束以防止电弧攀升的思路,提出采用超细颗粒焊剂约束电弧以实现超窄间隙焊接的方法,研制专用的焊枪,开发出采用V形金属丝网衬垫焊剂颗粒的超窄间隙焊接工艺。结果表明,超细颗粒焊剂熔化后形成的熔渣壁可对电弧进行有效约束,实现稳定可靠的超窄间隙电弧焊。随着焊剂颗粒尺寸的减小,因焊剂松装密度的增加使得形成凸焊缝的倾向增加。采用V形金属丝网衬垫焊剂颗粒的工艺进行超窄间隙焊接,可以显著增强电弧对侧壁根部的加热效果,获得足够的侧壁根部熔透深度,从而保证了超窄间隙焊缝的熔合质量。

关键词: 超细颗粒焊剂, 超窄间隙焊接, 受约束电弧

Abstract: In order to make the ultra-narrow gap welding have a well constricted arc and a stable and reliable welding process, based on the numerous advantages of narrow gap submerged arc welding and the thought of constricting the arc in the narrow gap so as to prevent it from climbing up, the method of constricted arc by ultra-fine granular flux applied to ultra-narrow gap welding is brought forward, special welding torch and the technology of underlaying ultra-fine granular flux with V type of metal mesh are developed. The results indicate that the molten slag wall formed by the molten ultra-fine granular flux can effectively constrict the arc, thus realizing stable and reliable ultra-narrow gap welding. With the decrease of particle sizes of ultra-fine granular flux, the tendency of forming convex weld is enhanced due to the increase of the bulk density of welding flux. The technology of underlaying ultra-fine granular flux with V type of metal mesh can obviously improve the heating effect of arc on the roots of sidewalls, and obtain enough penetration at the roots of sidewalls, which can ensure the fusion quality of ultra-narrow gap weld.

Key words: Constricted arc, Ultra-fine granular flux, Ultra-narrow gap welding

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