• CN:11-2187/TH
  • ISSN:0577-6686

›› 2011, Vol. 47 ›› Issue (20): 69-74.

• 论文 • 上一篇    下一篇

扫码分享

基于人工神经网络获取起重机当量载荷谱的疲劳剩余寿命估算方法

范小宁;徐格宁;王爱红   

  1. 太原科技大学机电工程学院
  • 发布日期:2011-10-20

Evaluation Method of Remaining Fatigue Life for Crane Based on the Acquisition of the Equivalent Load Spectrum by the Artificial Neural Network

FAN Xiaoning;XU Gening;WANG Aihong   

  1. Mechanical & Electronic Engineering College, Taiyuan University of Science and Technology
  • Published:2011-10-20

摘要: 为实现在役起重机的疲劳剩余寿命估算,预防灾难性事故,确保起重机使用的安全性。针对起重机使用工况的高度随机性和不确定性,以通用桥式起重机为研究对象,首次通过大量的数据调研,采集不同额定起升载荷起重机在一个工作时段内对应不同起升载荷的工作循环次数簇,基于人工神经网络(Artificial neural network, ANN)技术获取预评估起重机的当量载荷谱。以Miner疲劳损伤累积理论、线弹性断裂力学理论和雨流计数法为理论基础,运用Paris-Eadogan方程,推导疲劳剩余寿命计算公式,以实现通用类桥式起重机疲劳剩余寿命估算。经实例验证:所提出的方法可快速获取该类型预评估疲劳剩余寿命起重机的当量载荷谱并估算其主梁的疲劳剩余寿命,大大节省起重机现场实测的烦琐过程和大量投入。与实测应力谱计算的疲劳剩余寿命相比具有较好的吻合性和实用性,说明应用本方法进行起重机的疲劳剩余寿命估算是可行和有效的。

关键词: 当量载荷谱, 疲劳剩余寿命, 桥式起重机, 人工神经网络

Abstract: For the assessment of remaining fatigue life, prevention of catastrophic accidents and safety of the cranes in service, in view of the highly random and uncertain working condition of cranes, a large number of data investigations are conducted for bridge cranes for general purpose. In a certain period, the numbers of work cycles corresponding to different lifting loads for different rated lifting capacity are collected. Firstly based on artificial neural network (ANN), the equivalent load spectrum, which is equivalent to the actual load spectrum of the estimated crane, is acquired. Meanwhile, according to Paris-Erdogan equation along with Miner’s fatigue damage accumulation theory, the linear elastic fracture mechanics theory and rainflow algorithm, the remaining fatigue life formula could be deduced and the estimation of the remaining fatigue life for the crane could be completed. The example demonstrates: it could be quick to acquire the equivalent load spectrum of the estimated crane and to estimate its remaining fatigue life by this approach and the time-consuming, tedious process and the massive investment for the cranes field testing could be avoided. Compared with the remaining fatigue life predicted through the field testing of stress spectrum, it has been proven that this method is feasible and effective with better consistency and application.

Key words: Artificial neural network (ANN), Bridge cranes, Equivalent load spectrum, Remaining fatigue life

中图分类号: