• CN:11-2187/TH
  • ISSN:0577-6686

›› 2010, Vol. 46 ›› Issue (4): 186-194.

• 论文 • 上一篇    

面向网络化制造的智能工序质量控制系统

姜兴宇;王世杰;赵凯;王宛山   

  1. 东北大学机械工程与自动化学院;沈阳工业大学机械工程学院
  • 发布日期:2010-02-20

Intelligent Process Quality Control System for Networked Manufacturing

JIANG Xingyu;WANG Shijie;ZHAO Kai;WANG Wanshan   

  1. School of Mechanical Engineering & Automation, Northeastern University School of Mechanical Engineering, Shenyang University of Technology
  • Published:2010-02-20

摘要: 针对于复杂多变的网络化制造环境,如何有效解决动态多变的质量波动监控、波动异常诊断分析与适时的工序调整是网络化制造企业实施工序质量控制过程中面临的难题。基于此,提出质量预防—分析—诊断—调整于一体的面向网络化制造的智能工序质量控制模式,给出其功能体系结构。该模式综合运用相似制造论、统计过程控制、神经网络等理论与技术,建立智能工序质量控制系统。详细分析智能工序质量控制过程中的基于相似工序的工序质量在线分析、基于Elman网络的工序质量诊断、工序质量调整专家系统等关键使能技术。以某重型企业重型产品为例,应用JSP+Servlet的开发模式、Java与Matlab的网络功能接口开发了原型系统,验证该智能工序质量控制模式的有效性与可行性,从而为工序质量控制系统实现网络化、智能化、自动化奠定基础。

关键词: Elman网络, 网络化制造, 相似制造, 专家系统

Abstract: Aiming at complicated and variable environment of networked manufacturing, how to settle the problems of monitoring dynamic and variable quality fluctuation, diagnosing the abnormal variation and adjusting the process at the right moment, is a difficult problem that faces the networked manufacturing enterprise in process quality control. An intelligent process quality control mode oriented to networked manufacturing, which integrates quality prevention, analysis, diagnosis and adjustment, and corresponding functional modules and framework, is put forward. This mode mainly deals with constructing and running dynamic quality control system, integrates theories and technologies such as the theory of similarity manufacturing, statistical process control (SPC), neural network. Furthermore, some of the key enabling technologies are studied in detail, including process quality analysis on-line based on similarity process, process quality diagnosis based on Elman and expert system of process quality adjustment. Finally, the prototype system of intelligent process quality control is developed by applying the development mode of JSP+Servlet and the network function interface of Java and Matlab, which is introduced as an example of some Heavy Machinery Ltd to demonstrate the rationality and validity of the method. It lays the foundation for realizing networking, intelligent and automatic process quality control.

Key words: Elman network, Expert system, Networked manufacturing, Similarity manufacturing

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