• CN:11-2187/TH
  • ISSN:0577-6686

›› 2009, Vol. 45 ›› Issue (6): 234-238.

• 论文 • 上一篇    下一篇

扫码分享

差厚拼焊板盒形件成形影响因素及焊缝移动规律

王梦寒;周杰;何春妃;杨明;凤翔   

  1. 重庆大学材料科学与工程学院;四川省宜宾五粮液普什模具有限公司
  • 发布日期:2009-06-15

Weld-line Movement and Factors Affecting Formability for Different Thickness Tailor-welded Blank of Square Cup

WANG Menghan;ZHOU Jie;HE Chunfei;YANG Ming;FENG Xiang   

  1. College of Material Science and Engineering, Chongqing University Push Die Co.Ltd, Wu Liangye Yibin, Sichuan Province
  • Published:2009-06-15

摘要: 研究了拼焊板厚度组合、强度组合及成形过程中焊缝移动问题。通过数值模拟技术,建立了有拉延筋和没有拉延筋情况下的有限元模型,分析了不同板厚组合和不同强度组合对拼焊板成形性的影响,同时分析了拉延筋对焊缝移动量的影响,揭示这些因素影响成形性能的一般规律,提出一种减少焊缝移动的方法。研究结果表明:差厚板薄板与厚板的厚度比值取不低于0.5时,有利于成形极限的提高;对于不同强度组合的差厚拼焊板,在无拉延筋时厚板侧选用低强度,在有拉延筋时,薄板侧选用低强度,强度比值不低于3.0时,拼焊板的成形极限趋于基本稳定;在拼焊板的成形过程中,拉延筋能减少强度差对拼焊板成形性的影响,也能减少焊缝的移动量。应用实践表明,诸如汽车后地板类覆盖件零件,沿焊缝垂直方向设计一条加强槛(筋)能有效增加零件刚度和减少焊缝移动。

关键词: 板厚差, 焊缝移动, 拉延筋, 拼焊板, 强度组合

Abstract: The different strength combination and different thickness of materials play important role in the formability of tailor-welded blank (TWB). With bead and without bead separately, the formability of tailor-welded blanks square cup is analyzed by numeric simulation technology in different conditions:different thickness and different strength combination of TWB’s materials. Also, the affect of the draw bead on the displacement of weld-line is investigated. Further, the laws influencing the formability of TWB square cup are summarized, and an approach is presented to reduce the displacement of weld-line. The results indicate that controlling the thickness ratio of two blanks up to more than 0.5, choosing lower strength material for thicker blank in condition without bead and for thinner blank in condition with bead, and reducing the difference of thickness between two blanks can improve the forming capability of TWB and vice versa. Draw bead can reduce the influence of strength difference on forming performance and also reduce the displacement of weld-line. Practice shows that designed a draw bead at the direction perpendicular to weld-line can improve the stiffness of front floor board part and reduce the displacement of weld-line.

Key words: Different thickness, Draw bead, Strength combination, Tailor-welded blank, Weld-line movement

中图分类号: