• CN:11-2187/TH
  • ISSN:0577-6686

›› 2009, Vol. 45 ›› Issue (11): 119-124.

• 论文 • 上一篇    下一篇

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弯管冲蚀失效流固耦合机理及数值模拟

偶国富;许根富;朱祖超;杨健;王艳萍   

  1. 浙江理工大学机械与自动控制学院;浙江大学材料与化学工程学院
  • 发布日期:2009-11-15

Fluid-structure Interaction Mechanism and Numerical Simulation of Elbow Erosion Failure

OU Guofu; XU Genfu; ZHU Zuchao; YANG Jian;WANG Yanping   

  1. College of Mechanical Engineering & Automation, Zhejiang Sci-Tech University College of Materials Science and Chemical Engineering, Zhejiang University
  • Published:2009-11-15

摘要: 针对流体输送管道失效研究中存在的问题,主要研究腐蚀与流体流动的交互作用对管道冲蚀破坏的作用机理。建立流固耦合数理模型,推导出在任意拉格朗日-欧拉(Arbitrary Lagrange-Euler, ALE)描述下的粘性流体N-S方程和腐蚀产物保护膜固体区域的控制方程,分析管壁边界层多相流介质流动与腐蚀产物保护膜破损之间的耦合作用。以弯管的冲蚀失效为例,结合弯管的结构特性、多相流的物性参数,运用ANSYS有限元分析软件,采用物理环境顺序耦合法进行流固耦合数值模拟,分析管壁腐蚀产物保护膜的变形程度和受力状态,判定弯管冲蚀破坏的危险区域和失效趋势;现场测厚数据与仿真计算结果基本吻合,验证仿真计算的可靠性和可行性,该方法可用于管道输送系统的风险预测、安全评估和工艺改造。

关键词: 冲蚀预测, 腐蚀产物保护膜, 流固耦合, 数值模拟, 弯管

Abstract: In view of the problems existing in the research of fluid-carrying pipeline failure, the mechanism of effect of interaction of corrosion and fluid flow on the erosion damage of pipeline is researched. The mathematical model of fluid-structure interaction is established. The N-S equation of viscous fluid under the description of arbitrary Lagrange-Euler (ALE) and the control equation of solid area of protective film of corrosion products are derived. The interaction between multiphase medium flow on the pipe wall boundary layer and the damage of protective film of corrosion products are analyzed. The erosion failure of elbow is taken as an example, by combining the structure characteristic of elbow and the physical parameters of multiphase flow, and by using finite element analysis software ANSYS and physical environment sequential coupling method, the numerical simulation of fluid-structure interaction is carried out, the deformation degree and stress state of the protective film of corrosion products on pipe wall are analyzed, the area vulnerable to erosion damage and the failure trend of elbow are determined. The on-site thickness measurement data are basically in agreement with the result of simulation calculation, thus verifying the reliability and feasibility of the simulation calculation. This method can be used in risk prediction, security evaluation and technological transformation of pipeline transportation system.

Key words: Elbow, Erosion prediction, Fluid-structure interaction, Numerical simulation, Protective film of corrosion product

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