• CN:11-2187/TH
  • ISSN:0577-6686

›› 2009, Vol. 45 ›› Issue (1): 258-266.

• 论文 • 上一篇    下一篇

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微动工作台的误差源分析

叶鑫;张之敬;万毕乐;李;媛   

  1. 北京理工大学机械与车辆工程学院;北京卫星环境工程研究所
  • 发布日期:2009-01-15

Error Sources Analysis of Micro-motion Platform

YE Xin;ZHANG Zhijing;WAN Bile;LI Yuan   

  1. School of Mechanical & Vehicular Engineering, Beijing Institute of Technology Beijing Institute of Spacecraft Environment Engineering
  • Published:2009-01-15

摘要: 并联微动工作台广泛用于高精度场合,制造误差、装配误差、以及工作过程中温度与重力的作用都会影响到终端定位精度,因此有必要对误差源进行研究。以一种3-PPTTRS微动工作台为例,利用矢量闭环,在微动工作台单支链标准模型的基础上建立基于杆长的误差模型和基于柔性铰链的误差模型。考虑到杆的制造误差、柔性铰链的制造误差、装配误差、驱动部件的运动误差和温度变化引起的杆长不准确,建立相应的矢量闭环方程。分别分析柔性转动副、柔性球副和柔性胡克铰的制造误差和装配误差对微动工作台终端定位精度的影响,详细分析切入半径的误差、切入圆圆心沿x方向的位移偏差、切入圆圆心沿y方向的位移偏差、沿z方向的偏转等柔性铰链制造误差以及垂直度、同轴度等柔性铰链装配误差对微动工作台终端位姿的影响。分析温度和重力对精度的影响。有限元仿真结果表明,温度对微动工作台的影响很大,而重力的影响基本上可以忽略不计。该方法对复杂并联微动机器人的精度设计提供了有效的途径。

关键词: 柔性铰链, 矢量闭环, 微动工作台, 误差源, 运动学

Abstract: The parallel micro-motion platform is widely used in high-precision situation. Considering that the manufacturing error, assembly error, and temperature and gravity effect will have negative influence on the positioning accuracy of platform, it is necessary to discuss the error sources. A micro-motion platform with 3-PPTTRS mechanism, is taken as an example, an arm link-based error model and a flexure hinge-based error model are established on the basis of the nominal model of one sub-chain according to vector closed loop theory. The manufacturing error of arm-link, manufacturing and assembly errors of flexure hinge, actuator motion error and temperature effect on arm-link length are considered, and corresponding vector closed loop function is established. The effects of manufacturing and assembly errors of flexure rotational hinge, flexure spherical hinge and flexure hooke hinge on the terminal positioning accuracy of micro-motion platform are analyzed respectively. The effects of manufacturing errors of flexure hinge, such as the error of incising radius, displacement deviation of incising circle center along x or y axis, and deflection along z axis, and assembly errors in axiality and verticality of flexure hinge on the terminal pose of micro-motion platform are analyzed in detail. And so are the effects of temperature and gravity on the accuracy. Finite element simulation result indicates that temperature has great effect on the positioning accuracy while gravity effect is small and can be ignored. This method provides an effective route for the accuracy design of complex parallel micro-motion robots.

Key words: Error sources, Flexure hinge, Kinematics, Micro-motion platform, Vector closed loop

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