• CN:11-2187/TH
  • ISSN:0577-6686

›› 2009, Vol. 45 ›› Issue (1): 148-153.

• 论文 • 上一篇    下一篇

大锻件内部空洞热锻闭合的Z-C判据及其应用

张效迅;崔振山   

  1. 上海交通大学国家模具CAD工程研究中心
  • 发布日期:2009-01-15

Z-C Criterion of Void Closure for Large-ingot Hot Forging and Its Application

ZHANG Xiaoxun;CUI Zhenshan   

  1. National Die and Mold CAD Engineering Research Center, Shanghai Jiao Tong University
  • Published:2009-01-15

摘要: 大锻件内部空洞闭合是一个多尺度问题。基于细观塑性理论和体胞模型,推导出大锻件内部空洞的体积演化方程,通过分析空洞闭合的力学条件,建立大锻件高温成形过程中内部空洞闭合的Z-C判据。Z-C判据对人们熟知的定性结论能够从理论上给出定量解释,发现硬化指数、远场应力三轴度和等效应变对空洞闭合均有重要影响,并揭示出影响规律。数值模拟研究表明,运用Z-C判据和CAE技术不仅可以判断空洞是否闭合,而且可以模拟空洞的体积变化过程,揭示空洞演化规律。Z-C判据为大锻件锻造工艺的优化设计提供了一条新途径。

关键词: 闭合判据, 大锻件, 空洞, 体胞模型, 细观力学, 演化规律

Abstract: Void closure in large ingot during hot forging is a multiscale problem. Based on the cell model and the theory of mesomechanics, the evolution equation of void volume is derived. By analysis of mechanics condition of void closure, the Z-C criterion of void closure for large-ingot hot forging is established. The Z-C criterion explains quantitatively almost all of the best findings of void closure for large-ingot hot forging and rolling processes. In addition, new and significant effects of the hardening exponent, the remote stress triaxiality and the equivalent strain on void closure, which have not been found in previous researches, are revealed. By comparing the traditional method with the application of the Z-C criterion of void closure, it is clear that the Z-C criterion provides a novel way for process design and optimization in terms of elimination of voids in large ingots.

Key words: Cell model, Closure criterion, Evolution law, Large ingot, Mesomechanics, Void

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