• CN:11-2187/TH
  • ISSN:0577-6686

›› 2008, Vol. 44 ›› Issue (2): 54-61.

• 论文 • 上一篇    下一篇

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复合变形路径下的板材冲压成形极限应变(Ⅰ)——冲压成形极限应变的立论与解析

曹宏深   

  1. 郑州大学材料科学与工程学院
  • 发布日期:2008-02-15

Limit Strains of Sheet Metal Forming under Broken-line Strain Paths (Ⅰ)——Proposing and Analyzing on the Limit Strains for Sheet Metal Forming

CAO Hongshen   

  1. School of Materials Science and Engineering, Zhengzhou University
  • Published:2008-02-15

摘要: 从4个方面就变形路径对成形极限图影响的研究现状进行综述,并进一步论述了复杂变形路径和单一变形路径的概念,以及基于Hill′48屈服准则的塑性应变几何关系。为了在任意复杂变形路径下计算冲压板材的失稳极限应变,提出“任意复杂变形路径均可简化为线性复合变形路径”、“板材的冲压成形能力亦即板材允许的极限厚度应变”,以及“板材在线性复合变形路径下的冲压成形能力取决于其最终变形路径的应变比值”等3个工程简化假设,并对它们进行立论和诠释。同时基于这些假设,在板材承受线性复合变形路径和前后变形路径的应变主轴发生转动的条件下,解析和推导出计算冲压成形极限应变的理论公式。利用这些简化假设和理论公式,可以在任意复杂变形路径下计算板材的冲压成形极限应变并绘制其冲压成形极限图。

关键词: 板材成形极限, 复杂变形路径, 线性复合变形路径

Abstract: The current studies of strain paths’ effect on the forming limit diagram(FLD) are briefly summed up from 4 aspects, moreover, the concepts that complex, simple stain paths are axplained, and the geometric relationship of varians strains is illustrated which is based on Hill′48 yield criterion, are illustrated. In order to calculate limit strains of sheet metal during it’s forming with any complex strain path, the three assumptions for sheet metal forming are proposed, viz. Any complex strain path might be transformed to the broken-line strain paths combined with a number of linear strain paths by simplifying; The limit thickness strain might be equal to sheet metal formability; The formability of sheet metal under the broken-line strain path might be dependent on the final strain ratio in forming process, and the line of reasoning on them is annotated. At the same time, on the basis of these assumptions, the theoretical formulas for calculating limit strains in sheet metal forming are deduced under the broken-line strain path with strains’ principle axes turning during alternating from prior strain path to subsequent one, in terms of which the forming limit diagrams could be drawn for sheet metal forming with any complex strain path.

Key words: Broken-line strain path, Complex strain path, Forming limit of sheet metal

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