• CN:11-2187/TH
  • ISSN:0577-6686

›› 1987, Vol. 23 ›› Issue (1): 29-34.

• 论文 • 上一篇    下一篇

空间螺旋啮合中啮合点和接触点三维坐标的计算新法及其应用

曹存昌   

  1. 南昌齿轮研究所
  • 发布日期:1987-01-01

A NEW METHOD OF CALCULATION OF THE THREE-DIMENSIONAL COORDINATES OF CONTACT POINTS AT TOOTH PROFILES OF CROSSED HELICAL GEARS AND ITS APPLICATION

Cao Cunchang   

  1. Nanchang Gear Research Institute
  • Published:1987-01-01

摘要: 空间螺旋啮合问题现时有几种简化解法,但似乎都没有从根本上得到简化。本文以辅助齿条为媒介,利用螺旋与齿条可以啮合,并在端平面上有平面啮合关系,先求出啮合点(x p,y p,z p)中的x p,y p;再利用螺旋和斜齿条有法向啮合关系求出z p,而三者之间有十列简单的关系式:z p=x p tanβ 1=-y p tanγtanβ 1=h 1λ 1(1)-x p=y p tanγ(2)式中γ——与齿轮啮合的辅助齿条端面齿廓的切线角;β 1——斜齿轮1的螺旋角;h 1——斜齿轮1的螺旋参数;λ 1——斜齿轮1的螺旋转角。当工件为直齿时,β 1=0,z p=0,这个问题就蜕化为平面啮合问题。当工件为斜齿时,则须求出z p和λ 1。文中详细证明了公式(1)及(2)的正确性,并以螺旋滚刀设计为例,利用空间坐标变换和螺旋运动,把它应用到解空间螺旋啮合问题中去,得到非常简单的结果,并已在实际应用中得到验证。当然本文主要为解工件为斜齿轮的滚刀齿廓如摆线螺杆泵滚刀。应当说明空虚问题比较复杂。如Ю.В,ЦЗИC[7]在求螺旋矩形花键滚刀齿廓时,为了简化解法,误把z p=0,结果把空间螺旋啮合问题当做平面啮合问题解了,得出错误的结果。本文同时解决了空间啮合迹线和齿条齿面上接触点以及接触线的计算方法。

Abstract: There are several methods in use for simplification of solving problems of crossed-axis helical gearing, but they all seem to 1.e simplified not basially. With auxiliary rack as a medium, meshing the helical gear with the rack, this paper studies first the conjugate action on the transverse plane and calculate (Xp, Yp) of the point on transverse path of contact out of (Xp, Yp, Zp) of the point on space path of contact. Then studies the normal contact condition of rack and helical gear in the plane normal to the trace of rack and passing through pitch point in order to get Zp Consequently, we get the three-dimensional coordinates of contact point in fixed space as follows: Zp = Xptan β1=h1λ (1) 1-Xp=Yptanγ(2) Where, γ=gradient angle in transverse plane of auxiliary rack profile meshed with given helical gear 1,β1, hl,λ1=helical angle, reduced pitch, helical rotation' angle of gear1. If gear 1is a spur gear the problem is reduced to a plane gearing. If gear I is a helical gear, we must calculate Zp andλ1 with the above formulae. Formulae 1and 2 are proven in detail on this paper. After determine (Xp, Yp,Zp) of the contact point, with the aid of screw motion and coordinate transformation, we can calculate the profile of mating helical gear in a very simple way. A hob design problem is used as an example and have been proven exactly by actual cutting. The main aim of this paper is to calculate the hob profile for helical gear work, such as hob for cycloidal helical pump gears. This kind of problem is rather complex. For example, Dr. Yu. V. Tsvis puts Zp=O for simplification in solving conjugate equation of hob for straight-profiled helical spline, so makes the spatial crossed helical gearing problem reduced to a plane one, hence a wrong result is obtained. This paper not only determines the point on path of contact in fixed space but also the point on line of contact on the rack-tooth surface with the same method.