• CN:11-2187/TH
  • ISSN:0577-6686

›› 1986, Vol. 22 ›› Issue (2): 38-47.

• 论文 • 上一篇    下一篇

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车床振动的自动控制

王先上   

  1. 四川工业学院
  • 发布日期:1986-03-01

THE AUTOMATIC CONTROL OF THE LATHE VIBRATION IN MACHINING

Wang Xianshang   

  1. The Sichuan Institute of Technology
  • Published:1986-03-01

摘要: 车削时的振动,影响加工精度和生产率的提高,降低机床和刀具的寿命。因此,在现有机床和切削条件下,控制这种振动就成了十分重要的问题。在国内外,对车削时振动的控制的研究,一般均采用液压伺服系统或控制电机驱动系统,使刀具作补偿移动的方法。其控制方法复杂,控制装置的结构尺寸庞大,且对机床动态系统引入了附加系统的影响,对车床刀架的改装工作量也大。为此,我们提出了一种新的控制原理和方法,即外加上稳态控制力,同时利用车削时径向切削力的动态分量△P,来产生跟踪△P的变化,而相位与它相反的动态控制力△F,使切削力的波动的影响得到补偿,实现振动的自动控制。我们建立了控制系统,成功地进行了车削时振动的试验。试验结果表明,我们所建立的控制原理和方法,使车削时的振动显著减小,加工精度提高三倍,可大大提高生产率,不需要对车床的改装,方法简便。所以,它对于实际生产,和进一步扩展用于其它类型的切削加工,有重要的意义。

Abstract: The vibration of the lathe during machining will affect the machining accuracy and the production efficiency, reduce the life of the lathe and the cutting tools. Thus, under the present lathe and the cutting conditions, it is very important to control such vibration. On the studies of the control for the machining vibrations, the method of the cutting tool compensation movement which is driven by a servo system or a control electro-motor are applied generaly at home and abroad. This kind of contr6l method is complex and the construction size of the control set is too large. They have also brought the affect of the additional system to the dynamic machining system. The work for conversion for the lathe carriage are large also. So we porpose a new control principle and method. That is to complete the control of the vibration, using the radial dynamic machining forces to produce the dynamic control forces wich track the variation of the radial turning forces and oppose their phases. We have built the control system. And the experiments of the vibration control in the turning are completed successfully. The experimental results show that the control theory and method, built by us has reduced the Vibration amplitude strikingly. The machining accuracy can be raised three-times. The production efficiency can be raised also. And it is not necessary to convert the lathe. This method is simple and convenient for the users. Therefore, it has important values for the practical production.