• CN:11-2187/TH
  • ISSN:0577-6686

›› 1959, Vol. 7 ›› Issue (2): 28-40.

• 论文 • 上一篇    下一篇

利用放射性同位素研究国产硬质合金刀具磨损试验报告

熊大章;何惟诚;邹德春   

  1. 中国科学院机械研究所
  • 发布日期:1955-06-01

A RESEARCH ON THE WEAR OF CHINESE MADE CEMENTED CARBIDE CUTTING TOOLS BY MEANS OF RADIOACTIVE ISOTOPE METHOD

Hsiung Dachang;Ho Weechan;Chao Dechun   

  1. Institute of Mechanical Engineering, Academia Sinica
  • Published:1955-06-01

摘要: 将国产T15K6硬质合金刀片刃磨好之后,放在原子堆内接受中子照射活化处理,得到放射性同位素Co60,利用其γ射线来示踪,借盖革计数管和辐射探测装置系统,测量切屑试样上所贴附的磨损产物的活度,从而评定刀具的磨损。车削正火45号钢试料,研究了切削时间、切削速度、走刀量对于T15K6刀具磨损在起始切削的“磨合”时期内,刀具的瞬时磨损率显著地较大。切削速度愈高或走刀量愈大则磨合愈快,但是其中以切削速度的作用较为明显。利用放射性同位素法可以迅速而精确地得出T=Cv/Vm,T=Cs/Sn之类的的刀具耐用度关系式中的耐用度指数m或n。在同样切削条件下进行了不同被加工材料对于刀具磨损影响的试验,得知,切削CT3号钢时的刀具磨损为最大,切削45号钢时居中,切削ЭИ415号钢时为最小。CT3号钢的可塑性特别高,成为加剧刀具磨损的主要原因。在切削ЭИ415号钢时,贴在试件表面上的刀具磨损分配率较高,表明这时刀尖部位与试件表面间的摩擦条件比较沉重。放射性同位素法只能确定刀具磨损重量或体积,而刀具工作表面磨损的几何形状仍然要依靠测长计法才能确定出来。把两种方法配合起来,就可更全面、深入而正确地揭露刀具磨损的规律。

Abstract: The prepared T15K6 carbide tips are activated by neutron irradiation in atomic pile, hence the radioisotope Co60 is generated and its gamma ray is utilized as the tracer. Geiger-Muller counter system is used to measure the activity of the resulting chips upon which the tool wear products adhere. And the instantaneous tool wear rate is determined by the activity data. Using the medium carbon steel No.45 as the material to be turned, the authors have studied the influence of cutting time, cutting speed and feed upon the wear of carbide tips. It is found that during the early “running-in” period the tool wear is notable serious (fig. 4 and 7). And the higher the cutting speed or the larger the feed will result in the shorter the running-in period, although this effect of cutting speed is more prominent than that of feed. The tool-life-index m or n in such well-known relationships can be quickly and accurately found out by means of radioisotope method (fig. 6 and 9).The machinability of several materials has been compared under the exactly same cutting conditions. The largest tool wear rate is obtained when the low carbon steel No.CT3 is machined; the medium wear rate belongs to the medium carbon steel No.45; and the smallest wear rate is obtained when the steel No 415 is machined (table 4). The authors believe, this is due to the higher plasticity of the steel CT. 3 that makes the tool wear rate larger. During cutting of steel NO.415, the portion of tool wear products adhered to the work piece surface is relatively higher. This indicates that here the frictional condition between the tool nose and the No.415 work piece surface is more serious. Since the radioisotope method can only determine the weight or volume of the tool wear, while the tool wear geometry (which is important for tool regrinding practice) can only be determined by conventional microscope method. Hence, obviously, taking advantage of the combination of these two methods will lead to a complete, innermost and exact understanding of the tool wear characteristics.