液锻压力对ZTA/HCCI复合材料界面结合性能的影响

doi:10.3901/JME.260047

机械工程学报 ›› 2026, Vol. 62 ›› Issue (2): 195-206.doi: 10.3901/JME.260047

• 材料科学与工程 • 上一篇

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液锻压力对ZTA/HCCI复合材料界面结合性能的影响

邱博¹, 孙彪¹, 敖晓辉², 邢书明³, 王东¹

1. 西安工业大学机电工程学院西安 710021;
2. 北京理工大学机械与车辆学院北京 100081;
3. 北京交通大学机械与电子控制工程学院北京 100044

收稿日期:2024-12-02 修回日期:2025-07-13 发布日期:2026-03-02
作者简介:邱博,男,1993年出生,博士,讲师,硕士研究生导师。主要研究方向为金属基复合材料的设计制备、界面控制及性能调控。E-mail:qiubo@xatu.edu.cn;孙彪,男,1993年出生,博士研究生。主要研究方向为先进复合材料摩擦学与界面科学以及材料的第一性原理/分子动力学计算。E-mail:sunb0102@163.com
基金资助:
国家自然科学基金(52305417),陕西省自然科学基础研究计划(2023-JC-QN-0481),陕西省教育厅科学研究计划(23JK0489),西安市碑林区科技计划(GX2316),西安市科技计划(24GXFW0028),陕西省科协青年人才托举计划(20240414)资助项目。

Effect of Squeeze Casting Pressure on Interfacial Bonding Properties of ZTA/HCCI Composites

QIU Bo¹, SUN Biao¹, AO Xiaohui², XING Shuming³, WANG Dong¹

1. School of Mechatronic Engineering, Xi'an Technological University, Xi'an 710021;
2. School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081;
3. School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044

Received:2024-12-02 Revised:2025-07-13 Published:2026-03-02

摘要/Abstract

摘要： 针对非润湿型复合体系氧化锆增韧氧化铝（ZrO₂ toughened Al₂O₃,ZTA）陶瓷增强高铬铸铁（High chromium cast iron,HCCI）材料界面相容性差、材料性能提升不足的问题，采用液态模锻技术在压力作用下实现ZTA与HCCI的良好结合。研究液锻压力（0 MPa、40 MPa、70 MPa和100 MPa）对界面结合状态、界面结合率以及界面结合强度的影响，探讨ZTA/HCCI界面的形成过程与结合机制。结果表明：对于确定的陶瓷表面形貌（Sa=2.046μm），随着制备压力由40 MPa提高到100 MPa，陶瓷与金属的结合率由37.71%提高到98.89%，啮合强度由16.73 MPa增加到24.91 MPa，增幅为48.9%。此外，当制备压力由40 MPa提高到70 MPa以及由70 MPa提高到100 MPa时，啮合强度的增幅在变缓（由30.1%降至14.5%）。说明虽然压力的增加可以提高界面强度，但当制备压力增大到一定值后，陶瓷与金属几乎实现完全结合，结合强度将基本不再变化。界面结合强度的提高可归因于陶瓷与金属结合面空隙在压力作用下由大变小的过程，即结合率的提高。ZTA/HCCI界面在压力作用下经历接触阶段、初步结合阶段、强化结合阶段以及几乎完全结合阶段，从而实现微观尺度上的机械啮合，获得高结合强度。为解决非润湿型陶瓷/金属复合材料的界面结合问题提供新的思路与方法，丰富此类复合材料的界面控制理论，为金属基复合材料的工业化应用奠定理论基础。

关键词: 液态模锻, 氧化锆增韧氧化铝/高铬铸铁, 液锻压力, 界面结合强度

Abstract: To address the issues of poor interfacial compatibility and inadequate enhancement of materials performance in non-wetting system ZrO₂ toughened Al₂O₃（ZTA） ceramic-reinforced high chromium cast iron（HCCI） composites, liquid forging technology is proposed for establishing reliable bonding between ZTA and HCCI under pressure. The effects of varying liquid forging pressure（0 MPa, 40 MPa, 70 MPa and 100 MPa） on the interfacial bonding state, bonding rate and shear strength are systematically studied. The formation process and bonding mechanism of the ZTA/HCCI interface are discussed. The results indicate that, for the determined ceramic surface morphology（Sa=2.046 μm）, the ceramic-to-metal bonding rate increases from 37.71% to 98.89%, and the bonding strength rises from 16.73 MPa to 24.91 MPa（with an increase of 48.9%） as the preparation pressure increases from 40 MPa to 100 MPa. In addition, when the pressure rises from 40 MPa to 70 MPa and from 70 MPa to 100 MPa, the increase of bonding strength slows down from 30.1% to 14.5%. This indicates that although the increase in pressure can improve the bonding strength, after the pressure reaches a certain value, almost completely interfacial bonding between the ceramic and metal is attained, and the bonding strength basically remains unchanged. The enhancement of interfacial bonding strength can be attributed to the reduction of void size in the interface under pressure, which is also known as the increase in bonding rate. The ZTA/HCCI interface undergoes four phases under pressure:a contact phase, a preliminary bonding phase, a reinforced bonding phase, and an almost complete bonding phase, which achieves a mechanical engagement on the microscopic scale and results in a high bonding strength at the interface. A novel concepts and methodologies for solving the interface bonding problem of non-wetting ceramic/metal composites is proposed, enriches the interfacial control theory of such composites, and establishes a theoretical framework for the industrial application of metal matrix composites.

Key words: liquid die forging, ZrO₂ toughened Al₂O₃/high chromium cast iron, liquid forging pressure, interfacial bond strength

中图分类号:

TB331

邱博, 孙彪, 敖晓辉, 邢书明, 王东. 液锻压力对ZTA/HCCI复合材料界面结合性能的影响[J]. 机械工程学报, 2026, 62(2): 195-206.

QIU Bo, SUN Biao, AO Xiaohui, XING Shuming, WANG Dong. Effect of Squeeze Casting Pressure on Interfacial Bonding Properties of ZTA/HCCI Composites[J]. Journal of Mechanical Engineering, 2026, 62(2): 195-206.

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液锻压力对ZTA/HCCI复合材料界面结合性能的影响

Effect of Squeeze Casting Pressure on Interfacial Bonding Properties of ZTA/HCCI Composites

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