基于多层级约束满足问题的产品全生命周期设计方案决策研究

doi:10.3901/JME.2023.11.276

机械工程学报 ›› 2023, Vol. 59 ›› Issue (11): 276-289.doi: 10.3901/JME.2023.11.276

扫码分享

基于多层级约束满足问题的产品全生命周期设计方案决策研究

孔琳^1,2,3, 王黎明^1,2,3, 吕晓腾^1,2,3, 李方义^1,2,3

1. 山东大学机械工程学院济南 250061;
2. 山东大学高效洁净机械制造教育部重点实验室济南 250061;
3. 山东大学机械工程国家级实验教学示范中心济南 250061

收稿日期:2022-07-04 修回日期:2022-12-22 出版日期:2023-06-05 发布日期:2023-07-19
通讯作者: 王黎明(通信作者),男,1986年出生,博士,副教授,博士生研究生导师。主要研究方向为绿色设计与制造、生命周期评价和智能优化算法。E-mail:liming_wang@sdu.edu.cn
作者简介:孔琳,女,1992年出生,博士研究生。主要研究方向为绿色设计、生命周期评估、决策优化。E-mail:konglin@mail.sdu.edu.cn
基金资助:
国家重点研发计划(2020YFB1711603)和国家自然科学基金(52175473)资助项目

Decision-making for Product Life Cycle Design Solution Based on Multi-layer Constraints Satisfaction Problem

KONG Lin^1,2,3, WANG Liming^1,2,3, Lü Xiaoteng^1,2,3, LI Fangyi^1,2,3

1. School of Mechanical Engineering, Shandong University, Jinan 250061;
2. Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education, Shandong University, Jinan 250061;
3. National Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan 250061

Received:2022-07-04 Revised:2022-12-22 Online:2023-06-05 Published:2023-07-19

摘要/Abstract

摘要： 为实现产品全生命周期绿色设计方案的生成与决策，构建了基于功能-行为-结构-材料-工艺(FBS-MP)的设计方案多层级表达模型，并将绿色设计方案的生成转化为基于设计约束的约束满足问题(Constraint satisfaction problem, CSP)。进一步提出基于回溯算法的设计方案多层逐级求解策略，获得产品设计方案解集。同时，提出基于“组合赋权-逼近理想解排序(TOPSIS)-灰色关联分析(GRA)”的多属性决策方法，采用层次分析法与熵值法的主、客观权重进行非线性乘法加成，完成了评价指标的组合权重配置。通过在TOPSIS法分析中引入灰色关联度，实现了绿色设计方案的优选。最后，通过对多属性决策方法偏好系数与评价指标权重的敏感性分析，验证了所提方法的准确性与可靠性。

关键词: 绿色设计, 约束满足问题, 回溯算法, 多属性决策

Abstract: In order to realize the generation and decision-making of product green design solution, a multi-layer expression model based on Function-Behavior-Structure-Material-Process (FBS-MP) is constructed, and the generation of green design solution is mapped to the constraint satisfaction problem (CSP). A stepwise solution strategy based on backtracking algorithm is proposed to obtain the design solution set. Moreover, a multi-attribute decision-making method based on “combination weighting-TOPSIS- grey relation analysis (GRA)” is proposed. The combined weights of evaluation indexes are allocated by nonlinear multiplication and addition of the principal and objective weights of AHP and entropy method. Furthermore, the optimization of green design solution is realized by introducing grey relation degree into TOPSIS analysis. Finally, through the sensitivity analysis of the preference coefficient and evaluation index weight of multi-attribute decision-making method, the accuracy and reliability of the proposed decision-making mechanism are verified.

Key words: green design, constraint satisfaction problem, backtracking algorithm, multi-attribute decision making

中图分类号:

TH166
TG506

孔琳, 王黎明, 吕晓腾, 李方义. 基于多层级约束满足问题的产品全生命周期设计方案决策研究[J]. 机械工程学报, 2023, 59(11): 276-289.

KONG Lin, WANG Liming, Lü Xiaoteng, LI Fangyi. Decision-making for Product Life Cycle Design Solution Based on Multi-layer Constraints Satisfaction Problem[J]. Journal of Mechanical Engineering, 2023, 59(11): 276-289.

参考文献

[1] KONG L，WANG L，LI F，et al. Multi-layer integration framework for low carbon design based on design features[J]. Journal of Manufacturing Systems，2021，61:223-238.
[2] DOWLATSHAHI S. Product design in a concurrent engineering environment:An optimization approach[J]. International Journal of Production Research，2007，30(8):1803-1818.
[3] CHIU M C，CHU C H. Review of sustainable product design from life cycle perspectives[J]. International Journal of Precision Engineering & Manufacturing，2012，13(7):1259-1272.
[4] KONG L，WANG L，LI F，et al. Toward product green design of modeling，assessment，optimization，and tools:A comprehensive review[J]. The International Journal of Advanced Manufacturing Technology，2022.
[5] ZHANG，Y Z，LUO X F，BUIS J J，et al. LCA-oriented semantic representation for the product life cycle[J]. Journal of Cleaner Production，2015，86:146-162.
[6] WANG W，TIAN G，ZHANG T，et al. Scheme selection of design for disassembly (DFD) based on sustainability:A novel hybrid of interval 2-tuple linguistic intuitionistic fuzzy numbers and regret theory[J]. Journal of Cleaner Production，2020，281:124724.
[7] ZHANG H，HAN X，LI R，et al. A new conceptual design method to support rapid and effective mapping from product design specification to concept design[J]. International Journal of Advanced Manufacturing Technology，2016，87(5):2375-2389.
[8] HE B，ZHANG P，LIU L. Simultaneous functional synthesis of mechanisms with mechanical efficiency and cost[J]. International Journal of Advanced Manufacturing Technology，2014，75(5/8):659-665.
[9] CHEN Y，ZHANG Z，XIE Y，et al. A new model of conceptual design based on scientific ontology and intentionality theory. Part I:The conceptual foundation[J]. Design Studies，2015，37:12-36.
[10] LI L，YU S，TAO J，et al. A FBS-based energy modelling method for energy efficiency-oriented design[J]. Journal of Cleaner Production，2018，172:1-13.
[11] KONG L，WANG L，LI F，et al. A life-cycle integrated model for product eco-design in the conceptual design phase[J]. Journal of Cleaner Production，2022，363:132516.
[12] 张雷，彭宏伟，刘志峰，等. 绿色产品概念设计中的知识重用[J]. 机械工程学报，2013，49(7):72-79. ZHANG Lei，PENG Hongwei，LIU Zhifeng，et al. Knowledge reuse in green product concept design process[J]. Journal of Mechanical Engineering，2013，49(7):72-79.
[13] JEONG M G，SUH H W，MORRISON J R. A framework for stepwise life cycle assessment during product design with case-based reasoning[C]// Automation Science and Engineering (CASE)，2010 IEEE Conference on. IEEE，2010.
[14] 苏开远，徐志刚，朱建峰，等. 基于Petri网的废旧产品拆卸设备设计[J]. 浙江大学学报，2020，54(9):1795-1804. SU Kaiyuan，XU Zhigang，ZHU Jianfeng，et al. Dismantling equipment design for scrap product based on Petri net [J]. Journal of Zhejiang University，2020，54(9):1795-1804.
[15] UMEDA Y，KONDOH S，SHIMOMURA Y，et al. Development of design methodology for upgradable products based on function-behavior-state modeling[J]. Artificial Intelligence for Engineering Design Analysis and Manufacturing，2005，19(3):161-182.
[16] ZANG H S，SUN Q C，WU J L，et al. The research of product concept feature modeling based on energy saving[C] //Advances in Manufacturing Science and Engineering. The 4th International Conference on Manufacturing Science and Engineering，2013:2917-2924.
[17] TCHERTCHIAN N，YVARS P A，MILLET D. Benefits and limits of a constraint satisfaction problem/life cycle assessment approach for the ECO design of complex systems:a case applied to a hybrid passenger ferry[J]. Journal of Cleaner Production，2013，42(3):1-18.
[18] POPOFF，A，MILLET D. Sustainable life cycle design using constraint satisfaction problems and quality function deployment[J]. Procedia CIRP，2017，61:75-80.
[19] 林晓华，冯毅雄，谭建荣. 产品方案设计约束模型及其演化博弈算法求解[J]. 浙江大学学报，2012，46(3):533-541. LIN Xiaohua，FENG Yixiong，TAN Jianrong. Constraint model and calculating method by evolutionary game algorithm for product conceptual design[J]. Journal of Zhejiang University，2012，46(3):533-541.
[20] DING L，MATTHEWS J，MULLINEUX G. Capturing constraint evolution:a technique to preserve and handle design knowledge[J]. International Journal of Product Development，2011，15(1/3):135-155.
[21] 李洪杰，肖人彬. 基于约束网络的机械产品设计方法原理[J]. 机械工程学报，2004，40(1):121-126. LI Hongjie，XIAO Renbin. Principle of mechanical product design methodology based on constraint network[J]. Journal of Mechanical Engineering，2004，40(1):121-126.
[22] 张雷，刘光复，胡迪，等. 基于约束满足问题的绿色产品配置设计[J]. 机械工程学报，2010，46(19):117-124. ZHANG Lei，LIU Guangfu，HU Di，et al. Green product configuration design based on constraint satisfaction problems[J]. Journal of Mechanical Engineering，2010，46(19):117-124.
[23] 袁际军. 大规模定制下基于约束的产品配置方法研究[D]. 长沙:湖南大学，2008. YUAN Jijun. Research on constraint based product configuration method for mass customization[D]. Changsha:Hunan University，2008.
[24] LIU A J，ZHU Q Y，JI X H，et al. Novel method for perceiving key requirements of customer collaboration low-carbon product design[J]. International Journal of Environmental Research and Public Health，2018，15(7):1446-1478.
[25] KARUPPIAH K，SANKARANARAYANAN B，ALI S M ，et al. An integrated approach to modeling the barriers in implementing green manufacturing practices in SMEs[J]. Journal of Cleaner Production，2020，265:597-615.
[26] WEI C，WU J，GUO Y，et al. Green supplier selection based on codas method in probabilistic uncertain linguistic environment[J]. Technological and Economic Development of Economy，2021，27(3):530-549.
[27] 田广东，张洪浩，王丹琦. 基于模糊AHP-灰色关联TOPSIS的拆解方案评估研究[J]. 机械工程学报，2017，53(5):34-40. TIAN Guangdong，ZHANG Honghao，WANG Danqi. Disassembly program evaluation research based on fuzzy AHP，grey correlation and TOPSIS combined approach[J]. Journal of Mechanical Engineering，2017，53(5):34-40.
[28] 李方义，彭鑫，王黎明，等. 基于预期目标的高效能电机方案绿色度评价[J]. 中国机械工程，2018，29(21):2527-2532. LI Fangyi，PENG Xin，WANG Liming，et al. Green degree evaluation of high efficiency motor schemes based on expected goal[J]. China Mechanical Engineering，2018，29(21):2527-2532.
[29] 赖荣燊，林文广，吴永明. 面向绿色性能优化的产品族模块再设计优先次序识别[J].中国机械工程，2019，30(11):1329-1335. LAI Rongshen，LIN Wenguang，WU Yongming. Redesign priority identification of product family modules for green performance optimization[J]. China Mechanical Engineering，2019，30(11):1329-1335.
[30] LIU S H，ZHENG W. Priority order recognition method of module redesign for the CNC machine tool product family to improve green performance[J]. Transactions of the Canadian Society for Mechanical Engineering，2021，45(4):513-531.
[31] LI Y Z，WANG S H，LIU H，et al. A backtracking differential evolution with multi-mutation strategies autonomy and collaboration[J]. Applied Intelligence，2021，52(3):3418-3444.
[32] ZEINE A T，HAMI A E，ELLAIA R，et al. Backtracking search algorithm for multi-objective design optimization[J]. International Journal of Mathematical Modelling and Numerical Optimization，2017，8(2):93-107.
[33] LIN J. Oppositional backtracking search optimization algorithm for parameter identification of hyperchaotic systems[J]. Nonlinear Dynamics，2015，80(1/2):209-219.
[34] GB/T 32161-2015，生态设计产品评价通则[S]. 北京:中国标准出版社，2015. GB/T 32161-2015，General principles for eco design product assessment[S]. Beijing:China Standard Press，2015.
[35] 王金龙，高斯博，杨宇星，等. 机械装备可再制造性评价研究综述[J]. 机械工程学报，2022，58(3):221-234. WANG Jinlong，GAO Sibo，YANG Yuxing，et al. Review of the remanufacturability evaluation of mechanical equipment[J]. Journal of Mechanical Engineering，2022，58(3):221-234.
[36] GUO J W，ZHOU M C，LI Z W，et al. Green design assessment of electromechanical products based on group weighted-AHP[J]. Enterprise Information Systems，2015，9(7/8):878-899.

基于多层级约束满足问题的产品全生命周期设计方案决策研究

Decision-making for Product Life Cycle Design Solution Based on Multi-layer Constraints Satisfaction Problem

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	张卫, 王兴康, 石涌江, 顾新建, 田景红. 基于消费者行为的绿色制造服务决策方法[J]. 机械工程学报, 2023, 59(7): 68-80.
[2]	张雷, 杨凯, 张城, 秦旭, 赵希坤. 基于属性映射的产品绿色设计方案优化方法[J]. 机械工程学报, 2019, 55(17): 153-161.
[3]	张城, 刘志峰, 杨凯, 张伟伟, 鲍宏. 产品环境性能优化潜力识别方法^*[J]. 机械工程学报, 2017, 53(7): 145-153.
[4]	张雷;彭宏伟;刘志峰;鲍宏;卞本羊. 绿色产品概念设计中的知识重用[J]. , 2013, 49(7): 72-79.
[5]	林晓华;冯毅雄;谭建荣;冯勇;高一聪. 基于量词约束满足的机械产品质量特性稳健优化设计方法[J]. , 2013, 49(15): 169-179.
[6]	廖炎平;刘莉;龙腾. 基于多属性决策的气动隐身多目标优化[J]. , 2012, 48(13): 132-140.
[7]	安相华;冯毅雄;谭建荣. 供应商参与下的产品方案多目标优化与多属性决策规划方法[J]. , 2012, 48(1): 119-127.
[8]	张秀芬;张树有;伊国栋. 产品可拆卸结构单元图谱构建与演化[J]. , 2011, 47(3): 95-102.
[9]	高一聪;冯毅雄;谭建荣;施健. 面向寿命终结阶段的机械产品设计绿色多准则优化[J]. , 2011, 47(23): 144-151.
[10]	陈建;赵燕伟;李方义;李剑峰. 基于转换桥方法的产品绿色设计冲突消解[J]. , 2010, 46(9): 132-142.
[11]	任彬;张树有;伊国栋. 基于模糊多属性决策的复杂产品配置方法[J]. , 2010, 46(19): 108-116.
[12]	张雷;刘光复;胡迪;高洋. 基于约束满足问题的绿色产品配置设计[J]. , 2010, 46(19): 117-124.
[13]	邵新宇;邓超;吴军;王丽琴. 产品设计中生命周期评价与生命周期成本的集成与优化[J]. , 2008, 44(9): 13-20.
[14]	黄海鸿;刘志峰;张雷;王淑旺;刘光复. 材料环境效能因子在绿色设计中的应用[J]. , 2008, 44(4): 36-40.
[15]	李常有;徐敏强;郭耸;王日新;黄文虎. 具有混合数据的维修策略决策方法[J]. , 2008, 44(10): 32-37.