预制波纹工艺对钢/铝/铝合金复合板界面影响机制研究

doi:10.3901/JME.2023.08.074

机械工程学报 ›› 2023, Vol. 59 ›› Issue (8): 74-82.doi: 10.3901/JME.2023.08.074

扫码分享

预制波纹工艺对钢/铝/铝合金复合板界面影响机制研究

陈宇¹, 刘文文^1,2,3, 王涛^1,2,3, 申宏卓¹, 陈科¹, 张斌¹

1. 太原理工大学机械与运载工程学院太原 030024;
2. 太原理工大学先进金属复合材料成形技术与装备教育部工程研究中心太原 030024;
3. 太原理工大学中澳联合研究中心太原 030024

收稿日期:2022-01-25 修回日期:2022-10-11 出版日期:2023-04-20 发布日期:2023-06-16
通讯作者: 王涛,男,1985年出生,博士,教授,博士研究生导师。主要研究方向为轧制工艺及设备、金属层状复合板轧制复合机理。E-mail:twang@tyut.edu.cn
作者简介:陈宇,男,1995年出生。主要研究方向金属复合板轧制工艺。E-mail:chenyu_0073@163.com
基金资助:
国家自然科学基金(51905372,52005361); 国家重点研发计划(2018YFA0707300); 中央引导地方科技发展专项资金(YDZX20191400002149); 山西省科技重大专项(20181102016)资助项目

Study on Influence Mechanism of Prefabricating Corrugation Process on Interface of Steel/Aluminum/Aluminum Alloy Laminated Plate

CHEN Yu¹, LIU Wen-wen^1,2,3, WANG Tao^1,2,3, SHEN Hong-zhuo¹, CHEN Ke¹, ZHANG Bin¹

1. College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024;
2. Engineering Research Center of Advanced Metal Composite Forming Technology and Equipment, Ministry of Education, Taiyuan University of Technology, Taiyuan 030024;
3. TYUT-UOW Joint Research Center, Taiyuan University of Technology, Taiyuan 030024

Received:2022-01-25 Revised:2022-10-11 Online:2023-04-20 Published:2023-06-16

摘要/Abstract

摘要： 针对轧制钢/铝复合板过程中易出现的变形不协调、界面氧化和结合强度低等问题,提出一种“冷轧预制波纹+热轧平辊整平”的轧制复合方法。首先,利用波纹辊冷轧预制出铝侧带波纹,钢侧为平面的钢/铝复合板,由于铝侧极薄,既可以避免双金属的变形不协调,又可以使铝覆着在钢上防止其高温氧化;其次,将钢/铝波纹复合板再与铝合金板组坯,加热至500℃,经平辊轧制,最终制备出表面平直、界面呈波纹形状的钢/铝/铝合金复合板。通过分析不同预制波纹工艺对钢/铝/铝合金复合板轧制过程中界面形貌及性能的影响表明:①铝带轧前热处理,可以提高铝带延展性和降低其变形抗力,有利于改善预制工艺中钢铝双金属的协调变形;②预制钢/铝复合板压下率存在最佳值,过小界面存在缝隙,过大铝层容易被波纹辊拉断;③通过优化预制工艺,最终制备的钢/铝/铝合金复合板实现了各层金属间的机械咬合和冶金结合,轧向界面平均剪切强度达到77.68 MPa、横向界面平均剪切强度达到92.63 MPa,远高于国标60 MPa,为提高钢/铝复合板界面结合强度提供了新的思路。

关键词: 波纹辊冷轧, 波纹界面, 冶金结合, 钢/铝/铝合金复合板, 剪切强度

Abstract: In order to solve the problems of uncoordinated deformation, interface oxidation and low bonding strength in the process of rolling steel/aluminum laminated plate, a method of prefabricating corrugation by cold rolling and flat roller leveling by hot rolling was proposed. Firstly, cold rolling the initial blank with corrugated roll mill, and the steel/aluminum laminated plate with corrugated aluminum side was prefabricated. It can not only avoid the deformation coordination of bimetallic, but also make aluminum cover with steel to prevent its high temperature oxidation because the aluminum is too thin. Then forming the steel/aluminum laminated plate slab with aluminum alloy plate, heat to 500 ℃ and rolling them on flat roll mill, and the straight steel/aluminum/aluminum alloy laminated plate with corrugated interface was successfully prepared. The effects of different prefabricating corrugation processes on the interface morphology and property of the steel/aluminum/aluminum alloy laminated plate during the rolling process were analyzed. The results show that:① Heating treatment of aluminum strip before rolling can improve its ductility and reduce its deformation resistance of aluminum strip, which is beneficial to improve the coordinated deformation of steel and aluminum bimetal in the prefabrication process.② There is an optimum reduction ratio in the process of prefabricating steel/aluminum laminated plate.If the reduction ratio is too small, it is not easy to combine, and if too large, the aluminum layer will break by corrugated roller.③By optimizing the prefabrication process, the final steel/aluminum/aluminum alloy laminated plate realizes the mechanical and metallurgical bonding between the layers and the average interface shear strength reaches the maximum of 77.68 MPa in the rolling direction and 92.63 MPa in the transverse direction, which is far higher than the national standards 60 MPa. The research results provide a new idea for improving the interface bonding strength of steel/aluminum laminated plate.

Key words: corrugated cold rolling, corrugated interface, metallurgical bonding, steel/aluminum/aluminum alloy laminated plate, shear strength

中图分类号:

TG33

陈宇, 刘文文, 王涛, 申宏卓, 陈科, 张斌. 预制波纹工艺对钢/铝/铝合金复合板界面影响机制研究[J]. 机械工程学报, 2023, 59(8): 74-82.

CHEN Yu, LIU Wen-wen, WANG Tao, SHEN Hong-zhuo, CHEN Ke, ZHANG Bin. Study on Influence Mechanism of Prefabricating Corrugation Process on Interface of Steel/Aluminum/Aluminum Alloy Laminated Plate[J]. Journal of Mechanical Engineering, 2023, 59(8): 74-82.

参考文献

[1] 李民权,蒋福林,张辉,等.钢/铝复合板热轧复合变形规律[J].中国有色金属学报,2009,19(4):644-648.LI Minquan,JIANG Fulin,ZHANG Hui,et al. Hot-rolled deformation law of steel/aluminum clad plate[J]. Chinese Journal of Nonferrous Metals,2009,19(4):644-648.
[2] SING H W,I W T,CHUNG S W. Effects of heat treatment on mechanical property and microstructure of aluminum/stainless steel bimetal plate[J]. Journal of Engineering Materials and Technology,2012,134(1):014501-6.
[3] 王财华.钢铝复合轨在磁浮交通工程中的应用[J].城市轨道交通研究,2011,14(10):92-95.WANG Caihua. Application of steel aluminum composite rail in maglev transportation engineering[J]. Urban Rail Transit Research,2011,14(10):92-95.
[4] 韩海东,张鹏,杜云慧,等.钢背铝基轴瓦材料复合新工艺探索[J].内燃机配件,2008(3):18-21.HAN Haidong, ZHANG Peng, DU Yunhui, et al.Exploration of new composite technology of steel backed aluminum base bearing bush materials[J]. Internal Combustion Engine Parts,2008(3):18-21.
[5] 闫晋辉,刘金涛,王显正.国内船用铝-钢爆炸复合过渡接头应用现状及展望[J].材料开发与应用,2020,35(2):75-81.YAN Jinhui,LIU Jintao,WANG Xianzheng. Application status and Prospect of domestic marine aluminum steel explosive composite transition joint[J]. Material Development and Application,2020,35(2):75-81.
[6] 宋军,张文平,华先锋.船用铝钢复合材制备工艺研究[J].兵器装备工程学报,2016,37(3):129-131.SONG Jun,ZHANG Wenping,HUA Xianfeng. Research on preparation technology of marine aluminum steel composite[J]. Journal of Ordnance Equipment Engineering,2016,37(3):129-131.
[7] 李民权,张辉,李落星.热轧钢/铝复合板结合强度及界面的研究[J].热加工工艺,2008,37(24):34-37.LI Minquan,ZHANG Hui,LI Luoxing. Study on bonding strength and interface of hot rolled steel/aluminum clad plate[J]. Hot Working Process,2008,37(24):34-37.
[8] 刘海昌,汪建春,刘抗强.铝钢复合材料冷轧变形规律的研究[J].中国机械工程,2005(5):90-91.LIU Haichang, WANG Jianchun, LIU Kangqiang.Research on cold rolling deformation law of aluminum steel composite[J]. China Mechanical Engineering,2005(5):90-91.
[9] GRYDIN O,GERSTEIN G,NüRNBERGER F,et al.Twin-roll casting of aluminum–steel clad strips[J]. Journal of Manufacturing Processes,2013,15(4):501-507.
[10] CHEN G,LI J T,YU H L,et al. Investigation on bonding strength of steel/aluminum clad sheet processed by horizontal twin-roll casting,annealing and cold rolling[J].Materials&Design,2016,112:263-274.
[11] 张建勋,江旭,徐甄真,等. 6061-T6铝合金/SPCC冷轧钢激光熔钎焊特性研究[J].机械工程学报,2020,56(6):41-49.ZHANG Jianxun,JIANG Xu,XU Zhenzhen,et al. Study on characteristics of laser welding-brazing of 6061aluminum alloy to SPCC cold rolled steel[J]. Journal of Mechanical Engineering,2020,56(6):41-49.
[12] LIU Guiqian,GAO Xiangdong,PENG Cong,et al.Tensile resistance, microstructures of intermetallic compounds,and fracture modes of welded steel/aluminum joints produced using laser lap welding[J]. Transactions of Nonferrous Metals Society of China,2020,30(10):2639-2649.
[13] SHIRAN M K G,KHALAJ G,POURALIAKBAR H,et al. Effects of heat treatment on the intermetallic compounds and mechanical properties of the stainless steel 321–aluminum 1230 explosive-welding interface[J].International Journal of Minerals Metallurgy and Materials,2017,24(11):1267-1277.
[14] 黄杏利,薛治国,郎雪花,等.大规格铝合金-纯铝-钢爆炸复合板制备及性能研究[J].材料开发与应用,2016,31(3):76-79.HUANG Xingli,XUE Zhiguo,LANG Xuehua,et al.Preparation and properties of large size aluminum alloy pure aluminum steel explosive composite plate[J].Material Development and Application,2016,31(3):76-79.
[15] AKRAMIFARD H R,MIRZADEH H,PARSA M H.Cladding of aluminum on AISI 304L stainless steel by cold roll bonding:Mechanism, microstructure, and mechanical properties[J]. Materials Science&Engineering A,2014,613:232-239.
[16] MANESH D,TAHERI K. Study of mechanisms of cold roll welding of aluminium alloy to steel strip[J]. Materials Science and Technology,2004,20(8):1064-1068.
[17] 李龙,陈梅艳,顾琳琳,等.三层铝/铝/钢轧制复合变形行为及力学性能[J].塑性工程学报,2015,22(2):68-73.LI Long,CHEN Meiyan,GU Linlin,et al. Rolling deformation behavior and mechanical properties of three-layer aluminum/aluminum/steel[J]. Journal of Plastic Engineering,2015,22(2):68-73.
[18] WANG C,JIANG Y,XIE J,et al. Effect of the steel sheet surface hardening state on interfacial bonding strength of embedded aluminum–steel composite sheet produced by cold roll bonding process[J]. Materials Science and Engineering:A,2016,652:51-58.
[19] 唐超兰,许秋平,翁浩,等.表面处理工艺对冷轧铝/钢(4A60/08AL)复合板结合性能的影响[J].轻合金加工技术,2016,44(6):25-30.TANG Chaolan,XU Qiuping,WENG Hao,et al. Effect of surface treatment process on bonding properties of aluminum/steel(4A60/08Al)composite plate by cold rolling[J]. Light Alloy Processing Technology,2016,44(6):25-30.
[20] 肖宏,许朋朋,祁梓宸,等.感应加热异温轧制制备钢/铝复合板[J].金属学报,2020,56(2):231-239.XIAO Hong,XU Pengpeng,QI Zichen,et al. Preparation of steel/aluminum laminated composites by differential temperature rolling with induction heating[J]. Journal of Metal,2020,56(2):231-239.
[21] 黄华贵,赵阳,王超,等.界面涂层对厚规格热轧钢/铝复合板界面结构与力学性能的影响[J].机械工程学报,2019,55(14):30-36.HUANG Huagui,ZHAO Yang,WANG Chao,et al.Influence of plasma spraying on interfacial microstructure and mechanical properties of thick steel/aluminum laminated composite plate by hot rolling[J]. Journal of Mechanical Engineering,2019,55(14):30-36.
[22] 祖国胤,李小兵,宋滨娜,等.异步轧制对钢/铝复合板组织与性能的影响[J].功能材料,2010,41(12):2083-2086.ZU Guoyin,LI Xiaobing,SONG Binna,et al. Effect of asynchronous rolling on microstructure and properties of steel/aluminum cladding plate[J]. Functional Materials,2010,41(12):2083-2086.
[23] 焦宏,张敏,闫中建.两道次热轧法制备钢/铝复合板的结合性能研究[J].新技术新工艺,2015(8):95-97.JIAO Hong,ZHANG Min,YAN Zhongjian. Study on bonding property of steel/aluminum laminated sheets fabricated by two pass hot rolling[J]. New Technology and New Process,2015(8):95-97.
[24] ZHANG B Y,LIU B X,HE J N,et al. Microstructure and mechanical properties of SUS304/Q235 multilayer steels fabricated by roll bonding and annealing[J]. Materials Science&Engineering A,2019,740-741:92-107.
[25] 孙静娜,张彩云,陈驰,等.三层对称双金属复合板纵向变厚度轧制过程数值模拟研究[J].辽宁科技大学学报,2017,40(2):91-97.SUN Jingna, ZHANG Caiyun, CHEN Chi, et al.Numerical simulation study on longitudinal variable thickness rolling process of three-layer symmetric bimetal composite plate[J]. Journal of Liaoning University of Science and Technology,2017,40(2):91-97.

预制波纹工艺对钢/铝/铝合金复合板界面影响机制研究

Study on Influence Mechanism of Prefabricating Corrugation Process on Interface of Steel/Aluminum/Aluminum Alloy Laminated Plate

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 14

编辑推荐

Metrics

本文评价

[1]	张婷婷, 许振波, 王艳, 卞功波, 王涛, 王文先. 高频脉冲电流辅助镁/铝合金一步轧焊复合板制备及界面接合机理[J]. 机械工程学报, 2024, 60(4): 305-315.
[2]	季策, 吴晋, 李子轩, 王涛, 黄庆学. 45/316L复合管三辊斜轧组元金属变形规律研究[J]. 机械工程学报, 2024, 60(20): 77-87.
[3]	任忠凯, 郭雄伟, 李宁, 李赫, 王祖贵, 王涛. 脉冲电流对TA1/304复合板结合性能的改性机制研究[J]. 机械工程学报, 2022, 58(6): 62-72.
[4]	吴永超, 王帅奇, 郭伟, 刘磊, 邹贵生, 彭鹏. 纳米银微焊点阵列的超快激光图形化沉积及其芯片封装研究[J]. 机械工程学报, 2022, 58(2): 166-175.
[5]	王美玉, 梅云辉, 李欣. 无压烧结银与化学镀镍(磷)和电镀镍基板的界面互连研究[J]. 机械工程学报, 2022, 58(2): 159-165.
[6]	黄进, 温翊, 李素兰, 胡文金, 姜渝, 李又兵, 杨朝龙, 瞿伦君, 夏天. 超声波辅助热压成型的聚丙烯/铝合金界面微-纳互锁结构与性能研究[J]. 机械工程学报, 2022, 58(16): 215-223.
[7]	何朝成, 付玉, 王谦, 韩俭, 陈胜勇, 闫久春. 超声诱导瞬间液相焊焊接以Ag-28Cu为中间层的过共晶Al-Si合金[J]. 机械工程学报, 2020, 56(8): 107-112.
[8]	罗云, 胡胜鹏, 李子寒, 许志泉, 张雷, 宋晓国, 张丽霞. Ag-CuO钎料空气反应钎焊AlN陶瓷接头组织及性能[J]. 机械工程学报, 2020, 56(6): 95-101.
[9]	刘明, 陈书赢, 马国政, 邢志国, 何鹏飞, 王海斗, 霍明亮. 热喷涂涂层/基体异质界面结合强度优化理论与方法现状研究[J]. 机械工程学报, 2020, 56(10): 64-77.
[10]	杜义贤, 李涵钊, 田启华, 尹艺峰, 罗震. 基于能量均匀化的高剪切强度周期性点阵结构拓扑优化[J]. 机械工程学报, 2017, 53(18): 152-160.
[11]	韦小凤, 朱学卫, 杨福增, 杨有刚, 王日初. 钎焊工艺对Au-Sn/Ni焊点组织及力学性能的影响^*[J]. 机械工程学报, 2016, 52(22): 84-91.
[12]	刘钢;邢湘利;陆嘉;李建忱. ZrO2陶瓷与钛合金非晶钎焊[J]. , 2013, 49(22): 121-127.
[13]	李文钊;边秀房. 铝铁复合铸造界面金相研究[J]. , 2011, 47(16): 67-72.
[14]	吴伟辉;杨永强. 选区激光熔化快速成形系统的关键技术[J]. , 2007, 43(8): 175-180.