全永磁驱动带式输送机控制策略及动力学行为

doi:10.3901/JME.2022.21.134

机械工程学报 ›› 2022, Vol. 58 ›› Issue (21): 134-147.doi: 10.3901/JME.2022.21.134

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全永磁驱动带式输送机控制策略及动力学行为

张磊¹, 郝建伟¹, 鲍久圣¹, 刘彤彦², 阴妍¹, 戴金昊¹, 牛振勇¹

1. 中国矿业大学机电工程学院徐州 221116;
2. 北京百正创源科技有限公司北京 100081

收稿日期:2021-12-19 修回日期:2022-03-08 出版日期:2022-11-05 发布日期:2022-12-23
通讯作者: 鲍久圣(通信作者),男,1979年出生,博士,教授,博士研究生导师。主要研究方向为矿山运输与摩擦学。E-mail:cumtbjs@cumt.edu.cn
作者简介:张磊,男,1994年出生,博士研究生。主要研究方向为矿山运输技术。E-mail:1084505258@qq.com
基金资助:
国家煤矿安全监察局科研（2019-行管司-022-02）和江苏高校优势学科建设工程资助项目。

Control Strategy and Dynamic Behavior of Full Permanent Magnet Driving Belt Conveyor

ZHANG Lei¹, HAO Jianwei¹, BAO Jiusheng¹, LIU Tongyan², YIN Yan¹, DAI Jinhao¹, NIU Zhenyong¹

1. School of Mechatronic Engineering, China University of Mining and Technology, Xuzhou 221116;
2. Beijing Bai-Zheng-Chuang-Yuan S&T Co., Ltd., Beijing 100081

Received:2021-12-19 Revised:2022-03-08 Online:2022-11-05 Published:2022-12-23

摘要/Abstract

摘要： 针对传统异步电机驱动和液压绞车张紧带式输送机存在的传动效率低、运行维护困难、张紧响应慢等问题，设计了一种集永磁电机直驱与永磁张紧于一体的全永磁驱动带式输送机，制定了全永磁驱动系统矢量控制策略与机-电耦合动力学模型；利用Matlab/Simulink建模仿真与煤矿井下现场试验相结合的方法，研究了全永磁驱动带式输送机在空载启动、满载启动、变载运行等工况下的矢量控制策略与机-电耦合动力学行为。结果表明：全永磁驱动带式输送机在多种工况下均能实现转矩与转速的快速响应和动态调节，具有良好的动态特性；多台电机间可维持功率平衡与同步传动，具有较强的抗干扰能力；永磁张紧装置可以实现张紧力动态调节，有利于提高带式输送机驱动效率、张紧响应速度以及整机协调可控性；全永磁驱动系统可实现对带式输送机的智能驱动与动态张紧，在机-电耦合动力学行为仿真试验与现场试验中得到的电机动态特性规律基本一致，表明其可满足煤矿井下带式输送机实际工况需求，具有较高的推广应用价值。

关键词: 带式输送机, 永磁直驱, 永磁张紧, 矢量控制, 机-电耦合动力学

Abstract: Aiming at the problems of low transmission efficiency, difficult operation and maintenance, and slow tension response of traditional asynchronous motor drive and hydraulic winch tension belt conveyor, a full permanent magnet driving belt conveyor integrating permanent magnetic direct driving and permanent magnet tensioning is designed. The vector control strategy and electromechanical coupling dynamics model of full permanent magnet driving system are formulated. The vector control strategy and electromechanical coupling dynamic behavior of full permanent magnet driving belt conveyor under no-load, full load and variable load starting conditions are studied by combining Matlab/Simulink modeling and simulation with coal mine field test. The results show that the full permanent magnet driving belt conveyor can realize the rapid response and dynamic adjustment of torque and speed under various working conditions, and has good dynamic characteristics. Multiple permanent magnet driving motors can maintain power balance and synchronization transmission. The permanent magnet tensioning device can realize the dynamic adjustment of tensioning force, which is beneficial to improve the driving efficiency, tensioning response speed and the coordination and controllability of the whole machine of the belt conveyor; The full permanent magnet driving system can realize intelligent driving and dynamic tensioning of belt conveyor; The simulation test of electromechanical coupling dynamics behavior is basically consistent with the motor dynamic characteristics obtained in the field test, which shows that it can meet the actual working conditions of belt conveyor in coal mine, and has high popularization and application value.

Key words: belt conveyor, permanent magnetic direct driving, permanent magnet tension, vector control, electromechanical coupling dynamics

中图分类号:

TD528

张磊, 郝建伟, 鲍久圣, 刘彤彦, 阴妍, 戴金昊, 牛振勇. 全永磁驱动带式输送机控制策略及动力学行为[J]. 机械工程学报, 2022, 58(21): 134-147.

ZHANG Lei, HAO Jianwei, BAO Jiusheng, LIU Tongyan, YIN Yan, DAI Jinhao, NIU Zhenyong. Control Strategy and Dynamic Behavior of Full Permanent Magnet Driving Belt Conveyor[J]. Journal of Mechanical Engineering, 2022, 58(21): 134-147.

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全永磁驱动带式输送机控制策略及动力学行为

Control Strategy and Dynamic Behavior of Full Permanent Magnet Driving Belt Conveyor

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