尺寸精度约束下再制造产品零部件选配优化方法研究

doi:10.3901/JME.2022.19.221

机械工程学报 ›› 2022, Vol. 58 ›› Issue (19): 221-228.doi: 10.3901/JME.2022.19.221

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尺寸精度约束下再制造产品零部件选配优化方法研究

邢世雄^1,2, 江志刚³, 朱硕⁴, 张华⁵

1. 武汉科技大学冶金装备及其控制教育部重点实验室武汉 430081;
2. 黄冈师范学院机电与汽车工程学院黄州 438000;
3. 武汉科技大学机械传动与制造工程湖北省重点实验室武汉 430081;
4. 武汉科技大学精密制造研究院武汉 430081;
5. 武汉科技大学绿色制造工程研究院武汉 430081

收稿日期:2021-11-26 修回日期:2022-05-11 出版日期:2022-10-05 发布日期:2023-01-05
通讯作者: 朱硕(通信作者)，男，1989年出生，博士，副教授，研究方向为绿色制造、再制造、制造信息化。E-mail：tczswilly@163.com
作者简介:邢世雄，男，1981出生，博士研究生。研究方向为绿色制造、再制造、制造信息化。E-mail：xingshixiong_123@163.com;江志刚，男，1978年出生，博士，教授，博士生导师，研究方向为绿色制造、机械装备再制造技术、制造系统工程。E-mail：jzg100@163.com；张华，女，1964年出生，博士，教授，博士生导师，研究方向为绿色制造、制造系统工程、制造业信息化。E-mail：zhanghua@wust.edu.cn
基金资助:
国家重点研发计划(2018YFB2002103)和国家自然科学基金(52075396，51905392)资助项目。

Research on Optimization Method for Parts Selection of Remanufactured Products Under Dimensional Accuracy Constraints

XING Shixiong^1,2, JIANG Zhigang³, ZHU Shuo⁴, ZHANG Hua⁵

1. Key Laboratory of Metallurgical Equipment and Its Control of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081;
2. School of Electromechanical and Automotive Engineering, Huanggang Normal University, Huangzhou 438000;
3. Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081;
4. Institute of Precision Manufacturing, Wuhan University of Science and Technology, Wuhan 430081;
5. Research Institute of Green Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081

Received:2021-11-26 Revised:2022-05-11 Online:2022-10-05 Published:2023-01-05

摘要/Abstract

摘要： 合理选配再利用件、再制造件、新件等不同来源形式的零部件，是保障再制造产品质量与成本的关键环节。针对待选配零部件尺寸公差对再制造产品质量损失、成本的双重影响特征，通过设计零部件尺寸公差的精度分级机制，实现再制造产品各零部件尺寸精度不低于原新品，获取可行选配方案集；进一步以产品尺寸链精度不低于原新品为约束，建立关于零部件尺寸公差的再制造产品尺寸链精度损失函数、再制造产品总成本函数，构建面向再制造产品成本与质量协同优化的多目标选配优化模型，采用协同进化算法获取最终的选配优化方案，实现在全面提升再制造产品及其零部件尺寸精度的同时，降低产品成本。最后以某机床的再制造进给箱零部件优化选配为例，验证了所提出方法能够有效解决零部件来源形式多、尺寸精度与成本差异性大环境下，以不低于新产品尺寸精度为约束的再制造零部件选配优化问题。

关键词: 再制造, 零部件选配, 精度分级, 尺寸公差, 多目标优化

Abstract: The rational selection of components from different sources such as reused, remanufactured and new parts is the key stage to ensure the quality and cost of remanufactured products. Aiming at the double influence of dimensional tolerance of parts to be selected on the quality loss and cost of remanufactured products, by designing the accuracy grading mechanism of dimensional tolerance of parts, the dimensional accuracy of each part of remanufactured products is not lower than that of the original new product, and the set of feasible matching schemes is obtained. Further, the dimension chain accuracy loss function and the total cost function of remanufactured products are established with the restriction that the precision of the product dimension chain is not less than that of the original product. A multi-objective optimization model for co-optimization of cost and quality of remanufactured products is constructed. The final optimization scheme is obtained by Enhanced Cooperative Co-evolutionary algorithm(ECCA), which can improve the dimension accuracy of remanufactured products and their parts in an all-round way while reducing the product cost. Finally, an example is taken to illustrate the optimization of the components of the remanufacture feed box of a machine tool. The results show that the proposed method can effectively solve the problem of remanufactured parts selection and assembly optimization under the constraint of not less than the dimensional accuracy of new products in the environment of multiple parts sources and large differences in dimensional accuracy and cost.

Key words: remanufacturing, parts selection, accuracy classification, dimensional tolerance, multi-objective optimization

中图分类号:

TH161

邢世雄, 江志刚, 朱硕, 张华. 尺寸精度约束下再制造产品零部件选配优化方法研究[J]. 机械工程学报, 2022, 58(19): 221-228.

XING Shixiong, JIANG Zhigang, ZHU Shuo, ZHANG Hua. Research on Optimization Method for Parts Selection of Remanufactured Products Under Dimensional Accuracy Constraints[J]. Journal of Mechanical Engineering, 2022, 58(19): 221-228.

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尺寸精度约束下再制造产品零部件选配优化方法研究

Research on Optimization Method for Parts Selection of Remanufactured Products Under Dimensional Accuracy Constraints

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