• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2017, Vol. 53 ›› Issue (7): 200-206.doi: 10.3901/JME.2017.07.200

• 制造工艺与装备 • 上一篇    下一篇

载荷及研磨颗粒粒径对金属表面微孔织构的影响*

郑锦华1,2, 魏新煦1, 吴双1, 王俊杰1, 许璐1   

  1. 1. 郑州大学化工与能源学院 郑州 450001;
    2. 郑州瑞邦石油机械有限公司 郑州 450001
  • 出版日期:2017-04-05 发布日期:2017-04-05
  • 作者简介:

    郑锦华,男,1965年出生,特聘教授,高级研究员。主要研究方向为功能性薄膜。

    E-mail:zhengjh2005@aliyun.com

    魏新煦(通信作者),女,1992年出生,硕士研究生。主要研究方向为DLC薄膜材料。

    E-mail:wxxzzu2014@163.com

  • 基金资助:
    * 河南省“百人计划”人才(豫人才办[2015]4号)和“智汇郑州·1125聚才计划”创业领军人才(2015YL006)资助项目; 20160311收到初稿,20160918收到修改稿;

Influence of Load and Size of Abrasive Particle on Micro-pore Texture on Metal Surface

ZHENG Jinhua1,2, WEI Xinxu1, WU Shuang1, WANG Junjie1, XU Lu1   

  1. 1. School of Chemical Engineering and Energy, Zhengzhou University, Zhengzhou 450001;
    2. Zhengzhou Reborn Petroleum Machinery Co., Ltd., Zhengzhou 450001
  • Online:2017-04-05 Published:2017-04-05

摘要:

为了改善金属表面的摩擦学特性,开发了研磨抛光微孔表面织构技术,研究了载荷、研磨颗粒粒径对表面织构参数(微孔表面密度、面积密度、孔径以及表面粗糙度等)的影响。结果表明:当载荷从0.007 3~0.023 2 MPa变化时,在相同的研磨时间周期内,单位面积微孔数量增多,微孔孔径增大,表面粗糙度也随之增加,微孔面积密度从5.51%增加至10.07%;当粒径从0.5~50 μm变化时,单位面积微孔数量迅速减少,微孔孔径明显增大,表面粗糙度增加,而微孔面积密度则随着粒径的增加而下降,当磨粒粒径大于20 μm时,研磨颗粒会对工件表面产生亚损伤。

关键词: 面积密度, 微孔成型, 研磨颗粒粒径, 载荷, 表面织构

Abstract:

A surface micro-pore texturing technology formed by grinding and polishing has been developed to improve the tribological properties on metal surface. The effect of load and size of abrasive particles on surface texturing parameters (micro pore density, area density, aperture and surface roughness) is researched. The results show the number of pores per unit area and the size increase during the same period as the load changes from 0.0073 MPa to 0.0232 MPa, resulting in consequential augment of the surface roughness. And the area density changes form 5.51% to 10.07%. While the aperture varies from 0.5 μm to 50 μm, the number of pores per unit area rapidly reduces but the diameter significantly increases, which leads to the surface roughness increasing. What’s more, the area density decreases with the growth of particle size. However, during the grinding and polishing process the abrasive particles caused sub-damage to the metal surface when the size exceeds about 20 μm.

Key words: area density, load, micro-pore formation, size of abrasive particle, surface texture