• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2016, Vol. 52 ›› Issue (21): 198-205.doi: 10.3901/JME.2016.21.190

• 制造工艺与装备 • 上一篇    下一篇

基于球切多面体和光密度的砂轮建模与测量*

邓朝晖1,2, 赵小雨1,2, 刘伟1,2, 万林林1,2   

  1. 1. 山东大学机械工程学院 济南 250061;
    2. 山东大学高效洁净机械制造教育部重点实验室 济南 250061
  • 出版日期:2016-11-05 发布日期:2016-11-05
  • 作者简介:邓朝晖,男,1968 年出生。教授,博士研究生导师。主要研究方向为高效精密智能制造技术。

    E-mail:edeng0080@vip.sina.com

  • 基金资助:
    * 国家自然科学基金(51505144, 51405152)、湖南省自然科学基金(12JJ2027)和高等学校博士学科点专项科研基金(20110161110032)资助项目; 20151116收到初稿,20160718收到修改稿;

Research of Grinding Wheel Modeling and Measuring Based on the Spherical Coordinate and Optical Density

DENG Zhaohui1,2, ZHAO Xiaoyu1,2, LIU Wei1,2, WAN Linlin1,2   

  1. 1. Hunan Province Key Laboratory of High Efficiency and Precision Machining of Difficult-to-cut Materials, Hunan University of Science Technology, Xiangtan 411201;
    2. College of Mechanical and Electrical Engineering, Hunan University of Science Technology, Xiangtan 411201
  • Online:2016-11-05 Published:2016-11-05

摘要:

针对金刚石砂轮磨粒形状的不规则性、尺寸的变化性以及空间位置随机分布的特点,采用基于球坐标的随机点产生的空间平面切分实体的方法,建立更接近实际的虚拟多面体磨粒,并建立金刚石砂轮模型;从类似机床刀具切削刃的磨刃二面角出发,运用仿生物学中光密度以及计算机数字图像处理的方法,提出了基于光密度、积分光密度、平均积分光密度的一种新的砂轮形貌评价方法,并通过试验测量研究了磨刃二面角与积分光密度值之间的关系。研究结果表明,磨刃二面角越大,积分光密度值越大,在0~200之间变化。最后结合砂轮表面面积密度、磨粒平均个数、出刃高度、积分光密度值等参数验证了所建立的虚拟多面体磨粒和砂轮模型的有效性。

关键词: 光密度, 积分光密度, 磨刃二面角, 平均积分光密度, 数字图像处理, 多面体磨粒

Abstract: According to the irregular shape, size and randomly distributed of diamond grinding abrasive grains, using a random space plane which generates by a random point to segmentation spherical solid based on spherical coordinate, the virtual polyhedron shaped of irregular grains and grinding model is established, which is more close to the actual shape of diamond abrasive grains. In addition, starting from the grinding blade dihedral angle which similar like the cutting tool, using research method with simulating the biology and digital image processing, then a new way of optical density, integral optical density, average integral optical density is presented, the morphology of diamond grinding wheel is evaluated moreover. And through the experimental, the relationship between the grinding blade dihedral angle and integral optical density value are studied. The researched results show that with the dihedral angle increase, the integral optical density increase too in the range from 0 to 200. Finally, combined with the grinding wheel surface area density, the average number of abrasive grain, the protrusion height and the integral optical density value, the effectiveness of the abrasive and grinding wheel model are verified.

Key words: average integral optical density, digital image processing, grinding blade dihedral angle, integral optical density, optical density, polyhedral abrasive grains