• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2015, Vol. 51 ›› Issue (17): 106-113.doi: 10.3901/JME.2015.17.106

• 数字化设计与制造 • 上一篇    下一篇

基于不确定测度的再制造曲轴径向跳动多元非线性映射模型

刘明周,邵将,葛茂根,刘从虎,刘长义,温海骏   

  1. 合肥工业大学机械与汽车工程学院
  • 出版日期:2015-09-05 发布日期:2015-09-05
  • 基金资助:
    国家重点基础研究发展计划(973计划,2011CB013406)资助项目

The Non-linear Reflection Relationship Model of Remanufacturing Crankshaft Radial Runout Based on the Uncertainty Measure

LIU Mingzhou, SHAO Jiang, GE Maogen, LIU Conghu, LIU Changyi, WEN Haijun   

  1. Mechanical and Automotive Engineering Institute, Hefei University of Technology
  • Online:2015-09-05 Published:2015-09-05

摘要: 径向跳动是不确定环境下再制造曲轴加工质量控制的难点之一。在回收曲轴质量等级不同和再制造加工路线、工艺、方法各异的条件下,分析主轴颈的圆度、曲轴的弯曲度是影响再制造曲轴径向跳动的关键平衡性量度,界定了曲轴主轴颈的圆度、弯曲度的不确定性内涵,并构建了不确定性测度模型,用与其理想值为对比的离散程度来定量化描述不确定性;研究了主轴颈圆度和弯曲度的不确定度与径向跳动合格率之间的非线性映射关系模型,采用高斯-牛顿迭代法求解其拟合公式,给出了各个不确定度影响系数的计算方法,用于分析各个不确定度对径向跳动合格率的影响,以优化曲轴再制造加工、提高径向跳动合格率;通过某再制造曲轴应用实例验证了模型的可行性和有效性。为再制造零部件加工精益化管理提供理论和技术支持。

关键词: 不确定性, 多元非线性模型, 再制造曲轴

Abstract: Radial runout is one of the difficulties for quality control of the remanufacturing crankshaft processing. Under the condition of recycling crankshaft in different quality level and remanufacturing processing route, processes, methods vary, the uncertainty of the roundness main journal and the bending of the crankshaft are the key influence balance measurements of remanufacturing crankshaft radial runout, defines the uncertainty connotation of the roundness main journal and the bending of the crankshaft, and builds the uncertainty measure model compared with their ideal value. The non-linear reflection relationship model between qualified rate of radial runout and the uncertainty of remanufacturing crankshaft is proposed, and Gauss - Newton iteration method is used to solve the non-linear model. And the calculation method of influence coefficient of each uncertainty is shown to analyze the influence of uncertainty on the qualified rate of radial runout, in order to improve the crankshaft remanufacturing processing and raise qualified rate of radial runout. The feasibility and validity of the model is shown by an example of remanufacturing crankshaft. Theory and technology are support for the lean management of remanufacturing parts’ processing.

Key words: multifactors-nonlinear model, remanufacturing crankshaft, uncertainty

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