Research on Green Innovation Design Method of Active Manufacturing Using TRIZ

doi:10.3901/JME.2016.05.033

Abstract

Abstract: For the innovation issue in active remanufacturing design process, green innovation design method of active manufacturing is proposed using theory of inventive problem solving (TRIZ).TRIZ conflict resolution principal and environmental quality function deployment are combined to improve the design of parts for remanufacturing using the active remanufacturing association table of design parameters and engineering parameters. The knowledge mapping and extraction mechanism of green innovation design of active manufacturing is established analyzing the existing active remanufacturing design conflicts. The green design conflict resolution method of active remanufacturing integrating TRIZ and knowledge mapping is given and the design scheme is evaluated from aspects of remanufacturing performances, life cycle energy consumption and costs. The appropriate computer-aided design system has been developed which improves efficiency and success rate of the structural green design for active remanufacturing. Finally, the design case of transmission input shaft verified the feasibility of the method.

Key words: active remanufacturing, conflict resolution, innovation design, knowledge mapping, TRIZ

CLC Number:

TH122

BAO Hong, LIU Zhifeng, HU Di, KE Qingdi, ZHANG Cheng. Research on Green Innovation Design Method of Active Manufacturing Using TRIZ[J]. Journal of Mechanical Engineering, 2016, 52(5): 33-39.

References

[1] JUSTEL D,VIDAL R,CHINNER M．TRIZ applied to innovate in design for disassembly [C]//13th CIRP International Conference on Life Cycle Engineering,Leuven,Belgium,May 31- June 2,2006：377-382．
[2] CHEN J L,CHEN W C．TRIZ based eco-innovation in design for active disassembly [C]//14th CIRP International Conference on Life Cycle Engineering,Tokyo,Japan,June 11 -13,2007：83-87．
[3] CHENG J Y,CHEN J L．Forecasting the design of eco-products by integrating TRIZ evolution patterns with CBR and Simple LCA methods[J].Expert Systems with Applications, 2012,39(3)：2884-2892.
[4] ATHAKORN K,PRIN B．The decision support framework for developing ecodesign at conceptual phase based upon ISO/TR 14062 [J]．Int. J. Production Economics,2011,131：4-11．
[5] 刘志峰,成焕波,袁合．面向家电产品的易拆解可回收设计系统研究[J]．中国机械工程,2014,25(16)： 2213-2218．
LIU Zhifeng, CHENG Huanbo,YUAN He．Research on easy disassembly and recycling design system for household electrical appliance[J]. China Mechanical Engineering,2014,25(16)：2213-2218．
[6] 刘征,潘凯,顾新建．集成TRIZ的产品生态设计方法研究[J]．机械工程学报,2012,48(11)：72-77．
LIU Zheng,PAN Kai,GU Xinjian．Research on product ecological design method integrating TRIZ[J]．Journal of Mechanical Engineering,2012,48(11)：72-77．
[7] 李阳,陆林侦,胡树根,等．集成CBR、TOC和TRIZ的产品快速绿色设计模型研究[J]．机械科学与技术,2012,48(11)：72-77．
LI Yang,LU Linzhen,HU Shugen,et al．Rapid product eco-design model integrating CBR、TOC and TRIZ[J]．Mechanical Science and Technology for Aerospace Engineering,2012,48(11)：72-77．
[8] 刘涛,刘光复,宋守许,等. 面向主动再制造的产品可持续设计框架[J]. 计算机集成制造系统,2011,17(11)：2317-2323．
LIU Tao, LIU Guanfu,SONG Shouxu,et al．Product sustainable design framework for active remanufacturing [J]. Computer Integrated Manufacturing Systems,2011, 17(11)：2317-2323.
[9] 刘涛,刘光复,宋守许,等. 面向主动再制造的产品模块化设计方法[J]. 中国机械工程,2011,17(11)：2317-2323．
LIU Tao, LIU Guanfu,SONG Shouxu,et al．Products modular design method for the active remanufacturing[J]. China Mechanical Engineering,2011,17(11)：2317-2323.
[10] 刘光复,刘涛,柯庆镝,等. 基于博弈论及神经网络的主动再制造时间区域抉择方法研究[J]. 机械工程学报,2013,49(7)：29-35．
LIU Guanfu,LIU Tao,KE Qingdi,et al．Time interval decision-making methods for active remanufacturing product based on game theory and neural network[J]．Journal of Mechanical Engineering,2013,49(7)：29-35．
[11] KEIJIRO M. Applying quality function deployment to environmentally conscious design[J].International Journal of Quality & Reliability Management, 2003, 20(1)：90-106.
[12] ERIK S. Product and process design for successful remanufacturing[D]. Linköping：Linköping University, 2004.
[13] ALSHULLER G S．Suddenly the inventor appeared [R]．PA：Technical Innovation Center,1996．
[14] CHEN J L,LIU C C．An eco-innovative design approach incorporating the TRIZ method without contradiction analysis [J]．Journal of Sustainable Product Design, 2001,20：263-272．
[15] 林岳. 创新方法教程[M]. 北京：高等教育出版社,2012.
LIN Yue．Innovation method[M]. Beijing：Higher Education Press,2012.
[16] AMEN R,VOMACKA P．Case-based reasoning as a tool for materials selection[J]．Materials and Design, 2001, 22(5)：353-358．
[17] LIU Tao,HUANG Haihong,LIU Zhifeng,et al. Product life cycle energy consumption analysis method considering remanufacturing[J]. Applied Mechanics and Materials,2011,55-57：729-736.
[18] 刘志峰,毕道坤,刘涛. 基于线性回归模型的机电产品再制造费用预测[J]. 机械设计与制造,2011(9)：258-260.
LIU Zhifeng,BI Daokun,LIU Tao. Estimating for remanufacturing cost of mechanical and electrical products based on linear regression[J]. Machinery Design & Manufacture,2011(9)：258-260.