Study of Near Wall Area Micro-cutting Mechanism and Finishing Characteristics for Softness Abrasive Flow Finishing

Abstract

Abstract: Softness abrasive flow (SAF) machining is a novel finishing method for mold structural surface. Based on the characteristics of SAF machining, the micro-cutting mechanism of particles to surface has been analyzed. Force analysis for the solid phase which flowed with SAF is carried out based on the Preston equation, and then, the micro-cutting mechanism of particles to surface has been analyzed. Typical structural surface of motor mold has been simplified, and the physical model used to numerical analyzing and finishing is obtained, and realizable k-ε model is used for numerical analyzing pressure and velocity distribution of SAF flow field. SAF experimental platform is constructed, the validity of micro-cutting mechanism analyzing is proved, and experiment results show that SAF can improve surface accuracy of tiny scale mould structural surface effectively.

Key words: softness abrasive flow;FORCE analysis;micro-cutting mechanism;realizable k-ε model

CLC Number:

TG580

LI Chen;JI Shiming;TAN Dapeng;LIU Xize. Study of Near Wall Area Micro-cutting Mechanism and Finishing Characteristics for Softness Abrasive Flow Finishing[J]. , 2014, 50(9): 161-168.

[1]	YIN Zhen, ZHANG Kun, DAI Chenwei, CHENG Jingcai, XUN Hailong, LI Hua. Research on Wheel Wear and Grinding Performance of Elliptical Ultrasonic Vibration Assisted Grinding SiC Ceramics [J]. Journal of Mechanical Engineering, 2024, 60(9): 57-74.
[2]	LIANG Fengshuang, WU Mingyang, LIU Lifei. Research on Mechanism and Subsurface Damage Characteristics of SiC Ultrasonic Grinding Based on Material Impact Characteristics [J]. Journal of Mechanical Engineering, 2024, 60(9): 75-85.
[3]	LI Jicheng, CHEN Guangjun, XU Jinkai, YU Huadong. Study on Material Damage Mechanism and Surface Quality of C/SiC Composites by Laser-ultrasonic Hybrid Micromachining [J]. Journal of Mechanical Engineering, 2024, 60(9): 189-205.
[4]	CUI Xin, LI Changhe, ZHANG Yanbin, YANG Min, ZHOU Zongming, LIU Bo, WANG Chunjin. Force Model and Verification of Magnetic Traction Nanolubricant Grinding [J]. Journal of Mechanical Engineering, 2024, 60(9): 323-337.
[5]	HE Qingshan, XIE Yongchen, CUI Zhongming, FU Yucan. Development of the Phase Change Heat Storage Composite Wheel for Green Grinding of Difficult-to-cut Materials [J]. Journal of Mechanical Engineering, 2024, 60(3): 405-414.
[6]	ZHU Zijun, ZHU Xianglong, DONG Zhigang, KANG Renke, BAO Yan. A Review of Research on Chatter Stability of Grinding Processes [J]. Journal of Mechanical Engineering, 2023, 59(21): 15-33.
[7]	DUAN Jihao, AN Jiale, WU Zhuofan, HUAI Wenbo, GAO Feng. Contact Characteristics and Material Removal Mechanism of Abrasive Disc Grinding of Aero-engine Blade [J]. Journal of Mechanical Engineering, 2023, 59(17): 349-360.
[8]	DUAN Jihao, ZHOU Zewei, AN Jiale, GAO Feng, LI Yan, HUAI Wenbo. Research on Contact Characteristics of Belt Grinding of Aero-engine Blade Based on Compliance Adjustment of Contact Wheel [J]. Journal of Mechanical Engineering, 2023, 59(15): 354-365.
[9]	GAO Teng, LI Changhe, ZHANG Yanbin, YANG Min, CAO Huajun, WANG Dazhong, LIU Xin, ZHOU Zongming, LIU Bo. Mechanical Behavior of Material Removal and Predictive Force Model for CFRP Grinding Using Nano Reinforced Biological Lubricant [J]. Journal of Mechanical Engineering, 2023, 59(13): 325-342.
[10]	MAO Cong, SUN Pengcheng, TANG Weidong, ZHANG Mingjun, LUO Yuanqiang, HU Yongle, ZHANG Dejia, TANG Kun, GUAN Furu. Features of Grinding White Layer and Its Correlation with AcousticEmission Signal [J]. Journal of Mechanical Engineering, 2023, 59(9): 349-359.
[11]	WANG Chengwu, DING Jinfu, YUAN Julong, XU Yongchao, ZHANG Kehua, LU Huizong, E Shiju, YAO Weifeng, WU Zhe, HE Xinsheng, WANG Huadong. Research on Uniformity Precise Finishing Process of Abrasive Grain Flow for Ellipse Inner Cavity Surface [J]. Journal of Mechanical Engineering, 2022, 58(19): 306-314.
[12]	DAI Jianbo, SU Honghua, WANG Zhongbin, DING Wenfeng, FU Yucan, CHEN Jiajia. Research on the Crack Damage Formation Mechanisms of Polycrystalline Silicon Carbide Ceramics in Grinding Process [J]. Journal of Mechanical Engineering, 2022, 58(13): 307-320.
[13]	GUO Weicheng, SUN Gaoxiang, DING Zishan, WU Chongjun, LIU Xiao. Research on Phase Transformation Analysis and Process Optimization of Grinding Considering Microscopic Grains [J]. Journal of Mechanical Engineering, 2022, 58(11): 269-281.
[14]	BIE Wenbo, ZHAO Bo, GAO Guofu, XIANG Daohui, ZHAO Chongyang, TANG Jinyuan. Analytical Modeling and Experimental Investigation on Cutting Coefficient during Tangential Ultrasonic Vibration-assisted Forming Grinding Gear [J]. Journal of Mechanical Engineering, 2022, 58(7): 295-308.
[15]	JIA Dong-zhou, LI Zhang-he, ZHANG Yan-bin, YANG Min, CAO Hua-jun, LIU Bo, ZHOU Zong-ming. Grinding Performance and Surface Morphology Evaluation of Titanium Alloy Using Electric Traction Bio Micro Lubricant [J]. Journal of Mechanical Engineering, 2022, 58(5): 198-211.

Study of Near Wall Area Micro-cutting Mechanism and Finishing Characteristics for Softness Abrasive Flow Finishing

PDF

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments