Quantitative Evaluation of Accuracy Retentivity and Analysis of Accuracy Degradation Mechanism

doi:10.3901/JME.2022.07.193

Abstract

Abstract: Aiming at the problem of quantitative evaluation of accuracy retentivity, the accuracy degradation rate (ADR) evaluation index is proposed and combined with accuracy life (AL) to quantitatively evaluate accuracy retentivity. In terms of accuracy degradation mechanism analysis, the standardized analysis process of manufacturing and assembling error items influencing the meta-action accuracy and accuracy retentivity is proposed, then based on these items’ variation mechanism caused by looseness, abrasion, deformation and aging, a generalized three-stage analysis method of degradation mechanism analysis is proposed and residual accuracy life and accuracy life cycle are defined. Meta-action is used to illustrate the evaluation and analysis method proposed and the example of accuracy degradation caused by residual stress is used to verify the feasibility. The evaluation and analysis method provides new thought and reference for the research of mechanical products’ accuracy-related quality characteristics.

Key words: meta-action, error items, accuracy degradation rate, accuracy retentivity, residual stress

CLC Number:

TG502

ZHANG Shengyong, RAN Yan, ZHANG Genbao, MURPHY Adrian, LI Xinlong. Quantitative Evaluation of Accuracy Retentivity and Analysis of Accuracy Degradation Mechanism[J]. Journal of Mechanical Engineering, 2022, 58(7): 193-213.

References

[1] 马军旭,赵万华,张根保. 国产数控机床精度保持性分析及研究现状[J]. 中国机械工程,2015,26(22):3108-3115. MA Junxu,ZHAO Wanhua,ZHANG Genbao. Research status and analysis on accuracy retentivity of domestic CNC machine tools[J]. China Mechanical Engineering,2015,26(22):3108-3115.
[2] 王永青,吴嘉锟,刘阔,等. 数控机床精度保持性的定量评价与误差敏感度分析[J]. 机械工程学报,2019,55(5):130-136. WANG Yongqing,WU Jiakun,LIU Kuo,et al. Quantitative evaluation and error sensitivity analysis of accuracy retentivity of CNC machine tools[J]. Journal of Mechanical Engineering,2019,55(5):130-136.
[3] GUO Shijie,TANG Shufeng,ZHANG Dongsheng. A recognition methodology for the key geometric errors of a multi-axis machine tool based on accuracy retentivity analysis[J]. Complexity,2019,2019(22):1-21.
[4] 王超,胡亚辉,张立仁,等. 机床滑动导轨精度保持性预测系统开发[J]. 机床与液压,2017,45(23):70-73. WANG Chao,HU Yahui,ZHANG Liren,et al. Development of predicting system for accuracy retentivity of machine tool sliding guide rail[J]. Machine Tool and Hydraulics,2017,45(23):70-73.
[5] 朱宇霖,欧屹,韩军. 滚珠丝杠副精度保持性试验装置及加载方案研究[J]. 机械制造与自动化,2015,44(3):9-12. ZHU Yulin,OU Yi,HAN Jun. Study of horizontal testing program of accuracY retention of ball screw[J]. Machine Building and Automation,2015,44(3):9-12.
[6] 丁聪,冯虎田,欧屹. 滚珠丝杠副精度保持性加载装置的设计与对比[J]. 组合机床与自动化加工技术,2015(1):57-59. DING Cong,FENG Hutian,OU Yi. Design and comparison of loading device for accuracy retention of ball screw[J]. Modular Machine Tool and Automatic Manufacturing Technique,2015(1):57-59.
[7] 高山龙,宋现春,姜洪奎,等. 滚珠丝杠副精度保持性试验台开发及试验研究[J]. 组合机床与自动化加工技术,2016(1):14-16. GAO Shanlong,SONG Xianchun,JIANG Hongkui,et al. Ball screw accuracy stable development and experimental study on the test bench[J]. Modular Machine Tool and Automatic Manufacturing Technique,2016(1):14-16.
[8] 戴鹏,陶卫军,丁聪,等. 滚珠丝杠副精度保持性试验台测控系统设计[J]. 机械制造与自动化,2016(3):188-190,212. DAI Peng,TAO Weijun,DING Cong,et al. Design of the control sustem for the life test for ball screws[J]. Machine Building and Automation,2016(3):188-190,212.
[9] CHENG Q,QI B,LIU Z,et al. An accuracy degradation analysis of ball screw mechanism considering time-varying motion and loading working conditions[J]. Mechanism and Machine Theory,2019,134:1-23.
[10] 雷亚国,韩天宇,王彪,等. XJTU-SY滚动轴承加速寿命试验数据集解读[J]. 机械工程学报,2019,55(16):15-20. LEI Yaguo,HAN Tianyu,WANG Biao,et al. XJTU-SY rolling element bearing accelerated life test datasets:a tutorial[J]. Journal of Mechanical Engineering,2019,55(16):15-20.
[11] 孙远航,王永松,孙习武,等. 航天用导电滑环失效建模与工艺优化研究[J]. 机械工程学报,2020,56(16):1-12. SUN Yuanhang,WANG Yongsong,SUN Xiwu,et al. Research on failure modeling and process optimization of transmission conductive slip ring for aerospace[J]. Journal of Mechanical Engineering,2020,56(16):1-12.
[12] NCUBE M,TAIGBENU A. Meter accuracy degradation and failure probability based on meter tests and meter change data[C]//4th YWP-ZA Biennial Conference and 1st African YWP Conference,2015,CSIR International Convention Centre,Pretoria,South Africa. 2015:1-10.
[13] 卢荡,卢磊,吴海东,等. 磨损对轮胎侧偏刚度和回正刚度影响的研究[J]. 机械工程学报,2020,56(12):174-183. LU Dang,LU Lei,WU Haidong,et al. Study on influence of wear on tire cornering stiffness and aligning stiffness[J]. Journal of Mechanical Engineering,2020,56(12):174-183.
[14] 潘嘉诚,关振群,曾岩,等. 柱壳结构螺栓法兰连接非线性刚度分析[J]. 机械工程学报,2021,57(1):28-39. PAN Jiacheng,GUAN Zhenqun,ZENG Yan,et al. Nonlinear stiffness analysis of bolted flange connection in cylindrical shell structure[J]. Journal of Mechanical Engineering,2021,57(1):28-39.
[15] 江文强,墨泽,安利强,等. 考虑螺纹柔性的螺栓连接临界松动载荷计算方法[J]. 机械工程学报,2020,56(15):238-248. JIANG Wenqiang,MO Ze,AN Liqiang,et al. Computing method of bolted joint critical loosening load with flexible thread[J]. Journal of Mechanical Engineering,2020,56(15):238-248.
[16] 巩浩,刘检华,丁晓宇. 振动条件下螺纹预紧力衰退机理和影响因素研究[J]. 机械工程学报,2019,55(11):138-148. GONG Hao,LIU Jianhua,DING Xiaoyu. Study on the mechanism and influencing factors of preload decline for bolted joints under vibration[J]. Journal of Mechanical Engineering,2019,55(11):138-148.
[17] 杜永强,刘建华,刘学通,等. 偏心载荷作用下螺栓连接结构的松动行为研究[J]. 机械工程学报,2018,54(14):74-81. DU Yongqiang,LIU Jianhua,LIU Xuetong,et al. Research on self-loosening behavior of bolted joints under eccentric excitation[J]. Journal of Mechanical Engineering,2018,54(14):74-81.
[18] 王悦昶,刘莹,张高龙,等. 推力瓦热瞬态变形机理及抑制方法研究[J]. 机械工程学报,2020,56(21):22-28. WANG Yuechang,LIU Ying,ZHANG Gaolong,et al. Research on thermal transient deformation mechanism and suppression method of thrust pad[J]. Journal of Mechanical Engineering,2020,56(21):22-28.
[19] 徐春广,李培禄. 无应力制造技术[J]. 机械工程学报,2020,56(8):113-132. XU Chunguang,LI Peilu. Stress-free manufacturing technology[J]. Journal of Mechanical Engineering,2020,56(8):113-132.
[20] 程礼,陈礼顺,李思路,等. 航空发动机叶片掉角故障疲劳机理试验方法研究[J]. 机械工程学报,2019,55(13):72-79. CHENG Li,CHEN Lishun,LI Silu,et al. Fatigue mechanism experiment method of blade fracture failure in aero-engine[J]. Journal of Mechanical Engineering,2019,55(13):72-79.
[21] 王嘉,张露予,陶友瑞,等. 基于时间和当前状态的退化与冲击模型[J]. 机械工程学报,2019,55(18):180-186. WANG Jia,ZHANG Luyu,TAO Yourui,et al. Degradation and random shock model based on age and current state[J]. Journal of Mechanical Engineering,2019,55(18):180-186.
[22] 马雅丽,李阳阳. 基于几何误差不确定性的滚动导轨运动误差研究[J]. 机械工程学报,2019,55(5):11-18. MA Yali,LI Yangyang. Motion error of rolling guide based on uncertainty of geometric error[J]. Journal of Mechanical Engineering,2019,55(5):11-18.
[23] 王晓慧,郭士意,车冬冬,等. 基于集合概念的虚公差理论与应用[J]. 机械工程学报,2019,55(7):172-177. WANG Xiaohui,GUO Shiyi,CHE Dongdong,et al. Theory and application of virtual tolerance based on set concept[J]. Journal of Mechanical Engineering,2019,55(7):172-177.
[24] 陈建江,原园,成雨,等. 尺度相关的分形结合面法向接触刚度模型[J]. 机械工程学报,2018,54(21):127-137. CHEN Jianjiang,YUAN Yuan,CHENG Yu,et al. Scale dependent normal contact stiffness fractal model of joint interfaces[J]. Journal of Mechanical Engineering,2018,54(21):127-137.
[25] 江文强,墨泽,安利强,等. 考虑螺纹柔性的螺栓连接临界松动载荷计算方法[J]. 机械工程学报,2020,56(15):238-248. JIANG Wenqiang,MO Ze,AN Liqiang,et al. Computing method of bolted joint critical loosening load with flexible thread[J]. Journal of Mechanical Engineering,2020,56(15):238-248.
[26] 巩浩,刘检华,冯慧华. 螺纹连接松动机理和防松方法研究综述[J/OL]. 北京:机械工程学报,2021-04-21[2021-06-28]. http://kns.cnki.net/kcms/detail/11.2187.TH.20210608.1119.130.html. GONG Hang,LIU Jianhua,FENG Huihua. Research review on loosening mechanisms and anti-loosening methods of threaded fasteners[J/OL]. Beijing,Journal of Mechanical Engineering,2021-04-21[2021-06-28]. http://kns.cnki.net/kcms/detail/11.2187.TH.20210608.1119.130.html.
[27] 柯庆镝,王辉,宋守许,等. 产品全生命周期主动再制造时域抉择方法[J]. 机械工程学报,2017,53(11):134-143. KE Qingdi,WANG Hui,SONG Shouxu,et al. Timing decision-making method with life cycle analysis in predecisional remanufacturing[J]. Journal of Mechanical Engineering,2017,53(11):134-143.
[28] 王庆锋,高金吉,李中,等. 机电设备在役再制造工程理论研究及应用[J]. 机械工程学报,2018,54(22):1-7. WANG Qingfeng,GAO Jinji,LI Zhong,et al. Research and application of electromechanical equipment remanufacturing engineering in service theory[J]. Journal of Mechanical Engineering,2018,54(22):1-7.
[29] GUO Zhongyuan,FENG Yan,NAI Changgang,et al. Research on deformation control technology of back plate based on vibration aging[J]. IOP Conference Series:Earth and Environmental Science,2019,252(2):022118.