• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2025, Vol. 61 ›› Issue (9): 241-251.doi: 10.3901/JME.2025.09.241

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Ground Microgravity Experiment System for Spacecraft-manipulator Based on Air-bearing and Suspension

XU Zhigang1, WEI Yaqiang1,2, LU Han1,2, HE Yun1, BAI Xinlin1,3, ZHAO Zhen4, ZHANG Xiao1   

  1. 1. Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang 110016;
    2. University of Chinese Academy of Sciences, Beijing 100049;
    3. School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074;
    4. Institute of Aerospace System Engineering Shanghai, Shanghai 201109
  • Received:2024-09-29 Revised:2025-01-07 Published:2025-06-12

Abstract: With the continuous development of aerospace technology, the existing aerospace ground microgravity experiment system cannot provide a long-term and stable ground microgravity environment for the combination of the large mass or inertia spacecraft and the large-scale space manipulator. Considering this characteristic, a spacecraft-manipulator ground microgravity experiment system based on suspension and air-bearing is proposed, where suspension is used to compensate the gravity of the large-scale space manipulator, and air-bearing is used to compensate the gravity of the large mass or inertia spacecraft simulator. In order to realise the ground six-degree-of-freedom motion of a large mass or inertia spacecraft, a two-degree-of-freedom rotation mechanism is designed in the target spacecraft simulator, and a proportional weighting approach is introduced to make the dynamic characteristics of the target spacecraft simulator consistent with the real spacecraft same. Moreover, multiple suspension optimization and control algorithms are proposed. A spacecraft-manipulator transposition experiment is conducted to verify the gravity compensation accuracy of the system. Experiment results show the system can provide high-precision microgravity levels for ground experiments of the spacecraft-manipulator, and even carry out other ground experiments such as capturing non-cooperative targets, fine maintenance and repairs by dual-arm space robots. The experiment system also provides new inspiration for the construction of a ground microgravity experiment environment for aerospace.

Key words: microgravity experiment system, two-degree-of-freedom rotation mechanism, suspension gravity compensation system, air-bearing gravity compensation system, proportional weighting approach

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