Multi-objective Drilling Parameters Optimization Method for CFRP/Ti Stacks

doi:10.3901/JME.2020.07.193

Abstract

Abstract: Carbon fiber reinforced plastics and titanium (CFRP/Ti) stacks are widely used in aerospace field because of their excellent performance. In order to ensure the coaxiality of the hole and processing efficiency, the same parameters are usually used to drill CFRP/Ti stacks. The material properties and cutting properties of CFRP and titanium alloys are different. There are many quality defects in the integrated drilling, such as CFRP tearing, burr at the exit of titanium alloys, hole diameter deviation and so on. It is difficult to find the appropriate parameters to minimize the quality defects due to the different influence of process parameters on each quality defect or even the contradiction. In order to obtain the optimum drilling parameters and improve the comprehensive quality of drilling, the multi-objective optimization method of drilling parameters for CFRP/Ti stacks is studied. A multi-objective optimization model for drilling parameters of CFRP/Ti stacks is established according to the actual process conditions. Combining the characteristics of discretization of drilling parameters, an exhaustive search algorithm for Pareto optimal process parameters set is constructed based on Pareto dominance principle, and an optimal process parameters decision algorithm is constructed based on forbearing stratified sequencing method. Taking T700-TDE85/Ti-6Al-4V stacks as the object, satisfactory optimal process parameters are obtained, and the feasibility and validity of the method are verified.

Key words: CFRP/Ti stacks, multi-objective optimization, process parameters, pareto optimization, forbearing stratified sequencing method

CLC Number:

TH16

LIU Shunuan, XIA Wenqiang, WANG Ning, SONG Ye, LUO Bin, ZHANG Kaifu. Multi-objective Drilling Parameters Optimization Method for CFRP/Ti Stacks[J]. Journal of Mechanical Engineering, 2020, 56(7): 193-203.

References

[1] 杜善义.先进复合材料与航空航天[J].复合材料学报,2007,24(1):1-12. DU Shanyi. Advanced composite materials and aerospace engineering[J]. Acta Metallurgica Sinica,2007,24(1):1-12.
[2] 陈绍杰.复合材料技术与大型飞机[J].航空学报,2008,29(3):605-610. CHEN Shaojie. composite technology and large aircraft.[J]. Acta Aeronautica et Astronautica Sinica,2008,29(3):605-610.
[3] 曹增强.应对我国大飞机研制的装配连接技术[J].航空制造技术,2009(2):88-91. CAO Zengqiang. Assembly connecting technology for the research of china large aircraft[J]. Aeronautical Manufac-turing Technology,2009(2):88-91.
[4] 于晓江,曹增强,蒋红宇,等.碳纤维复合材料与钛合金结构制孔工艺研究[J].航空制造技术,2011,375(3):95-97. YU Xiaojiang,CAO Zengqiang,JIANG Hongyu,et al. Investigation of drilling process for carbon fibre rein-forced plastic (CFRP) and titanium sandwich structure[J]. Aeronautical Manufacturing Technology,2011,375(3):95-97.
[5] 林伟,涂俊翔.高速钻削复合材料加工参数对粗糙度影响研究[J].合肥工业大学学报,2015,38(1):11-14. LIN Wei,TU Junxiang. Effect of process parameters on the roughness in high-speed drilling of composite materials[J]. Journal of Hefei University of Technology,2015,38(1):11-14.
[6] 冷小龙,李鹏南,邱新义,等.钻削工艺对复合材料/金属叠层板孔质量的影响[J].兵器材料科学与工程,2018,41(1):47-51. LENG Xiaolong,LI Pengnan,QIU Xinyi,et al. Effect of process on hole quality in drilling composite/metal stacks[J]. Ordnance Material Science and Engineering,2018,41(1):47-51.
[7] XU J,MKADDEM A,EL MANSORI M. Recent advances in drilling hybrid FRP/Ti composite:A state-of-the-art review[J]. Composite Structures,2016,135(1):316-338.
[8] 南成根,吴丹,马信国,等.碳纤维复合材料/钛合金叠层钻孔质量研究[J].机械工程学报,2016,52(11):177-185. NAN Chengen,WU Dan,MA Xinguo,et al. Study on the drilling quality of carbon fiber reinforced plastic and titanium stacks[J]. Journal of Mechanical Engineering,2016,52(11):177-185.
[9] 焦锋,王东. CFRP/钛合金叠层材料制孔技术的现状与展望[J].宇航材料工艺,2018,48(6):6-15. JIAO Feng,WANG Dong. Recent advances and prospects in hole-making for CFRP/Ti composite[J].Aerospace Materials & Technology,2018,48(6):6-15.
[10] SHUNMUGESH K,PANNEERSELVAM K. Multi-response optimization in drilling of carbon fiber reinforced polymer using artificial neural network correlated to meta-heuristics algorithm[J]. Procedia Technology,2016,25:955-962.
[11] KRISHNARAJ V,PRABUKARTHI A,SANTHOSH M,et al. Optimization of machining parameters in CFRP/Ti stacks drilling[C]//ASME 2012 International Manufacturing Science and Engineering Conference,Notre Dame,Indiana,USA,2012.
[12] KIM D,RAMULU M. Drilling process optimization for graphite/bismaleimide-titanium alloy stacks[J]. Composite Structures,2004,63(1):101-114.
[13] SHAHRAJABIAN H. Modeling and multi-constrained optimization in drilling process of carbon fiber reinforced epoxy composite[J]. International Journal of Precision Engineering & Manufacturing,2013,14(10):1829-1837.
[14] 贺莉,刘庆怀.多目标优化理论与连续化方法[M].北京:科学出版社,2015. HE Li,LIU Qinghuai. Multi-objective optimization theory and continuation method[M]. Beijing:Science Press,2015.
[15] 中华人民共和国航空航天工业部.碳纤维复合材料构件制孔工艺:HB/Z 189-91[S].北京:中国标准出版社,1991. Ministry of Aerospace Industry of the People's Republic of China. Hole-making technology of carbon fiber composite members:HB/Z 189-91[S]. Beijing:China Standard Press,1991.
[16] 温泉,郭东明,高航,等.碳纤维/环氧树脂复合材料制孔损伤综合评价方法[J].复合材料学报,2016,33(2):265-272. WEN Quan,GUO Dongming,GAO Hang,et al. Comprehensive evaluation method for carbon/epoxy com-posite hole-making damages[J]. Acta Materiae Compositae Sinica,2016,33(2):265-272.
[17] DAVIM J P,RUBIO J C,ABRAO A M. A novel approach based on digital image analysis to evaluate the delamination factor after drilling composite laminates[J]. Composites Science & Technology,2007,67(9):1939-1945.
[18] 栾皓童,王奔,徐勇增,等. CFRP/钛合金叠层构件制孔孔径分布规律研究[J].工具技术,2017,51(02):46-49. LUAN Haotong,WANG Ben,XU Yongzeng,et al. Aperture geometry precision of CFRP/Titanium alloy laminated structure[J]. Tool Engineering,2017,51(522):46-49.
[19] 骆彬,张开富,李原,等.钛板刚度对钻削轴向力和出口毛刺的影响[J].航空学报,2016,37(7):2321-2330. LUO Bin,ZHANG Kaifu,LI Yuan,al et. Influence of stiffness on thrust force and exit burr in drilling titanium plates[J]. Acta Aeronautica et Astronautica Sinica,2016,37(7):2321-2330.
[20] QI Z,ZHANG K,LI Y,et al. Critical thrust force predicting modeling for delamination-free drilling of metal-FRP stacks[J]. Composite Structures,2014,107:604-609.
[21] 王福吉,殷俊伟,贾振元,等. CFRP复合材料铣削力、温度及表层损伤分析[J].机械工程学报,2018,54(3):186-195. WANG Fuji,YIN Junwei,JIA Zhenyuan,et al. Measurement and analysis of cutting force,temperature and cutting-induced top-layer damage in edge trimming of CFRPs[J]. Journal of Mechanical Engineering,2018,54(3):186-195.
[22] WANG H,ZHANG X,DUAN Y. Effects of drilling area temperature on drilling of carbon fiber reinforced polymer composites due to temperature-dependent properties[J]. Int. J. Adv. Manuf. Technol.,2018,96(1):2943-2951.