Journal of Mechanical Engineering ›› 2018, Vol. 54 ›› Issue (19): 58-69.doi: 10.3901/JME.2018.19.058
Previous Articles Next Articles
CHEN Xuefeng1,2, ZHANG Xingwu1,2, CAO Hongrui1,2
Received:2017-10-11
Revised:2018-03-07
Online:2018-10-05
Published:2018-10-05
CLC Number:
CHEN Xuefeng, ZHANG Xingwu, CAO Hongrui. Advances in Condition Monitoring, Diagnosis and Vibration Control of Smart Spindles[J]. Journal of Mechanical Engineering, 2018, 54(19): 58-69.
| [1] LEITAO P,KARNOUSKOS S,RIBEIRO L,et al. Smart agents in industrial cyber-physical systems[J]. Proceedings of the IEEE,2016,104(5):1086-1101. [2] KAGERMANN H,WAHLSTER W,HELBIG J. Securing the future of German manufacturing industry:Recommendations for implementing the strategic initiative INDUSTRIE 4.0[R]. Munich:German National Academy of Science and Engineering,Technical Report,2013. [3] 中国机械工程学会. 中国机械工程技术路线图[M]. 北京:中国科学技术出版社,2011. Chinese Mechanical Engineering Society. Chinese mechanical engineering technology roadmap[M]. Beijing:Chinese Science and Technology Press,2011. [4] Mazak company. Intelligent technology[EB/OL].[2016-04-13]. https://www.mazakeu.com/machines-techn-ology/Technology/intelligent-technology/. [5] 凤凰网. 沈阳机床首创平台型智能机床i5M8全球首发[EB/OL]. Phoenix network. Shenyang Machine tool's first platform-based intelligent machine tool i5M8 world premiere[EB/OL].[2016-04-13]. http://news.ifeng.com/a/201604111/48419819_0.shtml. [6] 关晓勇,张明洋,刘春时,等. 智能化主轴单元[J]. 制造技术与机床,2013(7):67-70. GUAN Xiaoyong,ZHANG Mingyang,LIU Chunshi,et al. Intelligent machining spindle units[J]. Manufacturing Technology & Machine Tool,2013(7):67-70. [7] 鄢萍,阎春平,刘飞,等. 智能机床发展现状与技术体系框架[J]. 机械工程学报,2013,49(21):1-10. YAN Ping,YAN Chunping,LIU Fei, et al. Development status and technical system framework for smart machine T00l[J]. Journal of Mechanical Engineering,2013,49(21):1-10. [8] NIST. Smart machine tools[EB/OL].[2003-02-18]. http://mel.nist.gov/proj/smt.htm. [9] ABELE E,ALTINTAS Y,BRECHER C. Machine tool spindle units[J]. Cirp Annals-Manufacturing Technology,2010,59(2):781-802. [10] NAKAMURA S. Technology development and future challenge of machine tool spindle[J]. Journal of SME-Japan,2012,1(1):1-7. [11] European Mechatronics and Intelligent Manufacturing. European mechatronics for a new generation of production systems[EB/OL].[2016-04-03]. http://www.eumecha.org/fp6.about.htm. [12] REHORN A G,JIANG J,ORBAN P E. State-of-the-art methods and results in tool condition monitoring:A review[J]. International Journal of Advanced Manufacturing Technology,2005,26:693-710. [13] ABELE E,BRECHER C,GSELL S C,et al. Steps towards a protection system for machine tool main spindles against crash-caused damages[J]. Production Engineering-Research and Development,2012,6(6):631-642. [14] LAW L,KIM J H,LIEW W Y H,et al. An approach based on wavelet packet decomposition and Hilbert-Huang transform (WPD-HHT) for spindle bearings condition monitoring[J]. Mechanical Systems and Signal Processing,2012,33:197-211. [15] LIAO L,PAVEL R. Machinery time to failure prediction-Case study and lesson learned for a spindle bearing application[C]//2013 IEEE Conference on Prognostics and Health Management,June 24-27,2013,Gaithersburg,MD,USA:IEEE,2013:1-11. [16] DE CASTELBAJAC C,RITOU M,LAPORTE S,et al. Monitoring of distributed defects on HSM spindle bearings[J]. Applied Acoustics,2014,77:159-168. [17] 陈雪峰,曹宏瑞,何正嘉. 数字化制造装备的主轴服役性能监测与诊断[J]. 机械工程学报,2009,45(5):140-146. CHEN Xuefeng,CAO Hongrui,HE Zhengjia. Monitoring and diagnosis of spindle service performance of digitized manufacturing equipment[J]. Journal of Mechanical Engineering,2009,45(5):140-146. [18] YAN R,GAO R X. Wavelet domain principle feature analysis for spindle health diagnosis[J]. Structural Health Monitoring,2011,10(6):631-642. [19] 谢小正,赵荣珍,靳伍银. 数控机床主轴轴承故障知识获取方法[J]. 振动、测试与诊断,2013,33(5):804-808. XIE Xiaozheng,ZHAO Rongzhen,JIN Wuyin. Knowledge acquisition of spindle bearings fault based on discernibility matrix algorithm[J]. Journal of Vibration,Mesurement & Diagnosis,2013,33(5):804-808. [20] HSIEH N K,LIN W Y,YOUNG H T. High-speed spindle fault diagnosis with the empirical mode decomposition and multiscale entropy method[J]. Entropy,2015,17(4):2170-2183. [21] ALTINTAS Y,WECK M. Chatter stability of metal cutting and grinding[J]. CIRP Annals-Manufacturing Technology,2004,53:619-642. [22] QUINTANA G,CIURANA J. Chatter in machining processes:A review[J]. International Journal of Machine Tools and Manufacture,2011,51:363-376. [23] SOLIMAN E,ISMAIL F. Chatter detection by monitoring spindle drive current[J]. International Journal of Advanced Manufacturing Technology,1997,13:27-34. [24] VAN DIJK N J M,DOPPENBERG E J J,FAASSEN R P H,et al. Automatic in-process chatter avoidance in the high-speed milling process[J]. Journal of Dynamic Systems,Measurement,and Control,2010,132:031006. [25] QUINTANA G,CIURANA J,FERRER I,et al. Sound mapping for identification of stability lobe diagrams in milling processes[J]. International Journal of Machine Tools and Manufacture,2009,49:203-211. [26] CAO Hongrui,LEI Yaguo,HE Zhengjia. Chatter identification in end milling process using wavelet packets and Hilbert-Huang transform[J]. International Journal of Machine Tools and Manufacture,2013,69:11-19. [27] KULJANIC E,SORTINO M,TOTIS G. Multisensor approaches for chatter detection in milling[J]. Journal of Sound and Vibration,2008,312:672-693. [28] LAMRAOUI M,BARAKAT M,THOMAS M. Chatter detection in milling machines by neural network classification and feature selection[J]. Journal of Vibration and Control,2013,21:1251-1266. [29] WU S,JIA D K,LIU X L. Application of continuous wavelet features and multi-class sphere SVM to chatter prediction[J]. Advanced Materials Research,2011,188:675-680. [30] LIANG M,YEAP T,HERMANSYAH A. A fuzzy system for chatter suppression in end milling[J]. Proceedings of the Institution of Mechanical Engineers,Part B:Journal of Engineering Manufacture,2004,218:403-417. [31] KAKINUMA Y,SUDO Y,AOYAMA T. Detection of chatter vibration in end milling applying disturbance observer[J]. CIRP Annals-Manufacturing Technology,2011,60(1):109-112. [32] POLLI L M,WEINGAERTNER W L,SCHROETER R B,et al. Analysis of high-speed milling dynamic stability through sound pressure,machining force and tool displacement measurements[J]. Proceedings of the Institution of Mechanical Engineers,Part B:Journal of Engineering Manufacture,2012,226(11):1774-1783. [33] MA L,MELKOTE S N,CASTLE J B. A model-based computationally efficient method for on-line detection of chatter in milling[J]. Journal of Manufacturing Science and Engineering-Transactions of the ASME,2013,135(3):031007. [34] LAMRAOUI M,THOMAS M,EI BADAOUI M,et al. Indicators for monitoring chatter in milling based on instantaneous angular speeds[J]. Mechanical Systems and Signal Processing,2014,44(1-2):72-85. [35] GROSSI N,SCIPPA A,SALLESE L,et al. Spindle speed ramp-up test:A novel experimental approach for chatter stability detection[J]. International Journal of Machine Tools and Manufacture,2015,89:221-230. [36] LIU H,CHEN Q,LI B,et al. On-line chatter detection using servo motor current signal in turning[J]. Science China-Technological Sciences,2011,54(12):3119-3129. [37] QIAN S,SUN Y,XIONG Z. Intelligent chatter detection based on wavelet packet node energy and LSSVM-RFE[C]//2015 IEEE International Conference on Advanced Intelligent Mechatronics,July 7-11,2015,Busan,Korea:IEEE,2015:1514-1519. [38] FU Y,ZHANG Y,ZHOU H,et al. Timely online chatter detection in end milling process[J]. Mechanical Systems and Signal Processing,2016,75(15):668-688. [39] DEEPTHIKUMAR M B,SEKHAR A S,SRIKANTHAN M R. Modal balancing of flexible rotors with bow and distributed unbalance[J]. Journal of Sound and Vibration,2013,332(24):6216-6233. [40] DARLOW M S. Balancing of high-speed machinery[M]. New York:Springer Science & Business Media,2012. [41] PARKINSON A G,DARLOW M S,SMALLEY A J. A theoretical introduction to the development of a unified approach to flexible rotor balancing[J]. Journal of Sound & Vibration,1980,68:489-506. [42] 屈梁生,邱海,徐光华. 全息动平衡技术:原理与实践[J]. 中国机械工程,1998,9(1):60-63. QU Liangsheng,QIU Hai,XU Guanghua. Rotor balancing based on holospectrum analysis:Principle and practice[J]. China Mechanical Engineering,1998,9(1):60-63. [43] LEE S H,KIM B S,MOON J D,et al. A study on active balancing for rotating machinery using influence coefficient method[C]//Computational Intelligence in Robotics and Automation,2005,CIRA 2005 Proceedings,2005 IEEE International Symposium on,2005:659-664. [44] CHEN D,FAN J,ZHANG F. Extraction the unbalance features of spindle system using wavelet transform and power spectral density[J]. Measurement,2013,46(3):1279-1290. [45] QIAO X,ZHU C S. The active unbalanced vibration compensation of the flexible switched reluctance motorized spindle[J]. Journal of Vibration & Control,2013,20:1934-1945. [46] 屈梁生. 机械故障的全息诊断原理[M]. 北京:科学出版社,2007. QU Liangsheng. Holospectrum and holobalancing technique in machinery diagnosis[M]. Beijing:Science Press,2007. [47] 郎根峰,林京,廖与禾. 全息动平衡相位补偿方法[J]. 机械工程学报,2014,50(22):16-21. LANG Genfeng,LIN Jing,LIAO Yuhe. Phase compensation method of holobalancing[J]. Journal of Mechanical Engineering,2014,50(22):16-21. [48] LIU S,QU L. A new field balancing method of rotor systems based on holospectrum and genetic algorithm[J]. Applied Soft Computing,2008,8(1):446-455. [49] 章云. 高速主轴动平衡及其在线控制技术研究[D]. 西安:西安交通大学,2012. ZHANG Yun. Research on dynamic balance and on line control technology of high-speed spindle[D]. Xi'an:Xi'an Jiaotong University,2012. [50] 徐克俊. 航天发射故障诊断技术[M]. 北京:国防工业出版社,2007. XU Kejun. Fault diagnosis for aerospace launch[M]. Beijing:National Defense Industry Press,2007. [51] ZHANG L,YAN R,GAO R X,et al. Design of a real-time spindle health monitoring and diagnosis system based on open systems architecture[C]//International Smart Machining Systems Conference,France,2007,373-378. [52] NEUGEBAUER R,FISCHER J,PRAEDICOW M. Condition-based preventive maintenance of main spindles[J]. Production Engineering,2011,5(1):95-102. [53] WERNER A F. An early warning monitoring system for CNC spindle bearing failure[D]. Clemson:Clemson University,2011. [54] LIAO W,WANG Y,PAN E. Single-machine-based predictive maintenance model considering intelligent machinery prognostics[J]. International Journal of Advanced Manufacturing Technology,2012,63(1-4):51-63. [55] 谷东伟,申桂香,张英芝,等. 数控机床主轴系统可靠性评价[J]. 中南大学学报,2013,42(2):540-545. GU Dongwei,SHEN Guixiang,ZHANG Yingzhi,et al. Reliability evaluation of spindle system of CNC[J]. Journal of Central South University,2013,42(2):540-546. [56] 蒋喜,刘宏昭,訾佼佼,等. 基于伪寿命分布和Bayes法的电主轴可靠性对比[J]. 机械科学与技术,2014,33(11):1694-1699. JIANG Xi,LIU Hongzhao,ZI Jiaojiao,et al. Comparative study on the reliability of motorized spindle based on false life distribution and Bayes method[J]. Mechanical Science and Technology for Aerospace Engineering,2014,33(11):1694-1699. [57] YAN R,GAO R X,ZHANG L. In-process modal parameter identification for spindle health monitoring[J]. Mechatronics,2015,31:42-49. [58] DOHNER J L,HINNERICHS T D,LAUFFER J P,et al. Active chatter control in a milling machine[C]//Proceedings of SPIE 3044,Smart Structures and Materials 1997:Industrial and Commercial Applications of Smart Structures Technologies,1997:10.1117/12.274672. [59] DOHNER J,LAUFFER J P,HINNERICHS T D,et al. Mitigation of chatter instabilities in milling by active structural control[J]. Journal of Sound and Vibration,2004,269(1-2):197-211. [60] RIES M,PANKOKE S,GEBERT K. Increase of material removal rate with an active HSC milling spindle[C]//Adaptronic Congress,2006. [61] ABELE E,SCHIFFLER A,ROTHENBUCHER S. System identification during milling via active magnetic bearing[J]. German Academic Society for Production Engineering,2007,1(3):309-314. [62] KERN S,SCHIFFLER A,NORDMANN R,et al. Modelling and active damping of a motor spindle with speed-dependent dynamics[C]//Vibration in Rotating Machinery-International Conference,2008:465-475. [63] CHEN Z Y,ZHANG H T,DING H. Mitigation of chatter instability in milling processes by active Fourier series compensation[C]//Automation Science and Engineering (CASE),2012 IEEE International Conference on. IEEE,2012:167-171. [64] ZHANG H T,WU Y,HE D F,et al. Model predictive control to mitigate chatters in milling processes with input constraints[J]. International Journal of Machine Tools & Manufacture,2015,91:54-61. [65] CHEN F,LU X D,ALTINTAS Y. A novel magnetic actuator design for active damping of machining tools[J]. International Journal of Machine Tools and Manufacture,2014,85:58-69. [66] LU X D,CHEN F,ALTINTAS Y. Magnetic actuator for active damping of boring bars[J]. CIRP Annals-Manufacturing Technology,2014,63(1):369-372. [67] MONNIN J,KUSTER F,WEGENER K. Optimal control for chatter mitigation in milling-Part 1:Modeling and control design[J]. Control Engineering Practice,2014,24:156-166. [68] MONNIN J,KUSTER F,WEGENER K. Optimal control for chatter mitigation in milling-Part 2:Experimental validation[J]. Control Engineering Practice,2014,24:167-175. [69] Heidenhain company. Dynamic+Efficiency[EB/OL].[2016-04-13]. http://www.heidenhain.com/en_US/products-and-applications/cnc-controls/dynamic-efficiency/. [70] Mazak company. Variaxis i-1050T[EB/OL].[2016-04-13]. https://english.mazak.jp/machines/variaxis-i-1050t/. [71] BIRKENSTACK D,JAGER O. Multi-chambered fluid balancing apparatus:America,3950897[P]. 1976-04-20. [72] 章云,梅雪松. 高速主轴动平衡及其在线控制技术[J]. 中国工程科学,2013,15(1):87-92. ZHANG Yun,MEI Xuesong. Study on online balancing control technique for high-speed spindle[J]. Engineering Sciences,2013,15(1):87-92. [73] PAN X,WU H Q,GAO J J,et al. Study on online active balancing system of rotating machinery and target control method[J]. WSEAS Transactions on Systems,2014,13:302-311. [74] MOON J D,KIM B S,LEE S H. Development of the active balancing device for high-speed spindle system using influence coefficients[J]. International Journal of Machine Tools & Manufacture,2006,46:978-987. [75] FAN H W,JING M Q,WANG R C,et al. New electromagnetic ring balancer for active imbalance compensation of rotating machinery[J]. Journal of Sound and Vibration,2014,333:3837-3858. [76] FAN H W,JING M Q,LIU H,et al. New machine tool motorized spindle integrated with one electromagnetic ring balancer driven by optimal square wave[J]. Proceedings of the Institution of Mechanical Engineers Part C-Journal of Mechanical Engineering Science,2015,229:1509-1522. [77] Hofmann company. Active balancing[EB/OL].[2016-04-13]. http://www.hofmann-balancing.com/products/active-balancing-systems/ring-balancer-ab-9000.html. [78] Schmitt Company. SBS automatic balancing system[EB/OL].[2016-04-13]. http://www.schmitteurope.com/Balancers/SBS-automatic.html. [79] Marposs company. Balancing heads[EB/OL].[2016-04-13]. http://www.marposs.com/product.php/eng/grinding_wheel_balancer. |
| [1] | ZHENG Siyuan, LI Xiaoyu, WEI Xinyu, WEI Zhuohao. Fault Diagnosis of Lithium-Ion battery External Short Circuit Based on Magnetic Field [J]. Journal of Mechanical Engineering, 2026, 62(6): 220-227. |
| [2] | WANG Weimin, LIU Yanzhen. Review on Aero-engine Fault Diagnosis and Early Warning Technology Based on Blade Tip Monitoring [J]. Journal of Mechanical Engineering, 2026, 62(2): 1-16. |
| [3] | WU Yanling, TANG Baoping, DENG Lei, FU Hao. Edge-side Fault Diagnosis of Wind Turbine Gearboxes by Low-pass Screening Neural Architecture Search [J]. Journal of Mechanical Engineering, 2025, 61(7): 361-372. |
| [4] | LEI Yaguo, LI Xiwei, LI Xiang, LI Naipeng, YANG Bin. Research on Large Model for General Prognostics and Health Management of Machinery [J]. Journal of Mechanical Engineering, 2025, 61(6): 1-13. |
| [5] | HAN Changkun, LU Wei, SONG Liuyang, WANG Huaqing. Multi-state Mechanical Fault Diagnosis Method Based on Feature Atom Sparse Parse [J]. Journal of Mechanical Engineering, 2025, 61(6): 33-42. |
| [6] | LIU Wenpeng, YANG Shaopu, LIU Yongqiang, GU Xiaohui, WANG Jiujian. Research on Fault Diagnosis Method of Axle-box Bearing of High-speed Train under Wheel-rail excitation [J]. Journal of Mechanical Engineering, 2025, 61(6): 249-259. |
| [7] | LI Hua, WANG Tianyang, ZHANG Feibin, CHU Fulei. KurVMDPgram: Signal Decomposition Algorithm for Fault Diagnosis of Rotating Machinery [J]. Journal of Mechanical Engineering, 2025, 61(4): 11-23. |
| [8] | YUE Ke, LI Jipu, CHEN Zhuyun, HE Guolin, DENG Shuhan, LI Weihua. Cross-domain Emerging Fault Diagnosis of Rotating Machinery Using Source-free Self-supervised Domain Adaptation Network [J]. Journal of Mechanical Engineering, 2025, 61(3): 67-76. |
| [9] | LI Jiajia, YI Qian, FENG Yixiong, ZHU Pengxing, YI Shuping. Research on Dual-agent Work Mechanism with Human-smart System Collaboration in Human-centric Smart Manufacturing Cell [J]. Journal of Mechanical Engineering, 2025, 61(3): 105-118. |
| [10] | PEI Xuewu, LI Xinyu, GAO Liang, GAO Yiping, CHEN Zhimin. Health Indicator of Equipment Condition Monitoring Based on Adaptive Nonlinear State Estimation Under Compound Fault Degradation [J]. Journal of Mechanical Engineering, 2025, 61(3): 119-129. |
| [11] | MEN Zhihui, GONG Dao, ZHOU Jinsong, ZHOU Kai. Fault Diagnosis Method for Train Traction Transmission System Based on Gram Angle Field and Parallel Convolutional Transformer [J]. Journal of Mechanical Engineering, 2025, 61(24): 168-179. |
| [12] | HUANG Jinfeng, WANG Chengcheng, HE Hongliang, WANG Xu, LI Qi, YANG Kangding, WANG Kai, ZHANG Feibin, QIN Zhaoye, CHU Fulei. Chain-of-thought Paradigm Text-based Multimodal Intelligent Agent for Equipment Operations and Maintenance [J]. Journal of Mechanical Engineering, 2025, 61(23): 58-74. |
| [13] | HU Jimin, LUO Yang, YU Yihao, SHI Juanjuan, HUANG Weiguo, SHEN Changqing, ZHU Zhongkui. Three-dimensional Dynamic Modeling and Vibration Analysis of Deep Groove Ball Bearings under Multi-source Internal Fault Excitation [J]. Journal of Mechanical Engineering, 2025, 61(23): 96-107. |
| [14] | ZHENG Jinde, DING Wenhai, CHENG Jian, LI Jianghong, SANG Wei. The FCSIgram-based Identification Method of Optimal Demodulation Frequency Band for Rolling Bearing [J]. Journal of Mechanical Engineering, 2025, 61(23): 108-119. |
| [15] | DONG Shaojiang, XIA Zongyou, ZOU Song, ZHAO Xingxin, LEI Kaiyin. Generalized Zero-shot Fault Diagnosis for Rolling Bearing Based on Contrastive Embedding Feature Generation under Missing Data Condition [J]. Journal of Mechanical Engineering, 2025, 61(23): 156-169. |
| Viewed | ||||||
|
Full text |
|
|||||
|
Abstract |
|
|||||
