Service-oriented Smart Manufacturing

doi:10.3901/JME.2018.16.011

Abstract

Abstract: With the integration of New IT (e.g., Internet of Things, big data, cloud computing and digital twins, etc.) and manufacturing, a number of countries had put forward their national advanced manufacturing development strategies, such as Industrial Internet in the U.S. and Industry 4.0 in Germany, etc. At the same time, under the background of building "manufacturing power" and "network power", China has also successively introduced the manufacturing development strategies, namely "Made in China 2025" and "Internet +". One of the common core ideas of various manufacturing strategies is to achieve smart manufacturing, and the common means is to integrate the physical and cyber worlds of manufacturing through New IT and artificial intelligence technology. In addition, service is also listed as one of the key contents for smart manufacturing by various national advanced manufacturing development strategies. Since smart service has become the core of the industrial pattern innovation, service-oriented manufacturing is getting more and more attentions. Therefore, on the basis of analyzing and summarizing the development trend and important characteristics of smart manufacturing, integrating the idea of New IT and services, service-oriented smart manufacturing (SoSM) is proposed. Besides, the implementation framework of SoSM is designed, and the connotation, key implementation technologies and future research directions of SoSM are discussed.

Key words: manufacturing service, new IT, service-oriented smart manufacturing(SoSM), smart manufacturing

CLC Number:

TH16

TAO Fei, QI Qinglin. Service-oriented Smart Manufacturing[J]. Journal of Mechanical Engineering, 2018, 54(16): 11-23.

References

[1] ANNUNZIATA M, EVANS P. Industrial Internet:pushing the boundaries of minds and machines[J]. General Electric, 2012(1-2):1-23.
[2] KAGERMANN H, HELBIG J, HELLINGER A, et al. Recommendations for Implementing the strategic initiative INDUSTRIE 4.0:Securing the future of German manufacturing industry; final report of the Industrie 4.0 working group[M]. Berlin:Forschungsunion, 2013.
[3] 中国制造2025[EB/OL].[2015-05-08]. http://www.gov.cn/zhengce/content/2015-05/19/content_9784.htm.
[4] 陶飞,张萌,程江峰,等. 数字孪生车间——一种未来车间运行新模式[J]. 计算机集成制造系统,2017,23(1):1-9. TAO Fei, ZHANG Meng, CHENG Jiangfeng, et al. Digital twin workshop:A new paradigm for future workshop[J]. Computer Integrated Manufacturing Systems, 2017, 23(1):1-9.
[5] ESPI-BELTRAN J, GILART-IGLESIAS V, RUIZ-FERNANDEZ D. Enabling distributed manufacturing resources through SOA:The REST approach[J]. Robotics and Computer-Integrated Manufacturing, 2017, 46:156-165.
[6] 李浩,顾新建,祁国宁,等. 现代制造服务业的发展模式及中国的发展策略[J]. 中国机械工程, 2012, 23(7):46-57. LI Hao, GU Xinjian, QI Guoning, et al. Research on development mode of modern manufacturing services and its development strategy in China[J]. China Mechanical Engineering, 2012, 23(7):46-57.
[7] 朱剑英. 现代制造系统模式, 建模方法及关键技术的新发展[J]. 机械工程学报, 2000, 36(8):1-5. ZHU Jianying. New developments on system models, modeling methods and key technologies for modern manufacturing[J]. Chinese Journal of Mechanical Engineering, 2000, 36(8):1-5.
[8] YU C, XU X, LU Y. Computer-integrated manufacturing, cyber-physical systems and cloud manufacturing-concepts and relationships[J]. Manufacturing Letters, 2015, 6:5-9.
[9] OFFODILE O, ABDEL-MALEK L. The virtual manufacturing paradigm:The impact of IT/IS outsourcing on manufacturing strategy[J]. International Journal of Production Economics, 2002, 75(1-2):147-159.
[10] SANCHEZ L, NAGI R. A review of agile manufacturing systems[J]. International Journal of Production Research, 2001, 39(16):3561-3600.
[11] 刘飞,雷琦,宋豫川. 网络化制造的内涵及研究发展趋势[J]. 机械工程学报, 2003, 39(8):1-6. LIU Fei, LEI Qi, SONG Yuchuan. Connotation, state-of-the-art and research tendency of networked manufacturing[J]. Chinese Journal of Mechanical Engineering, 2003, 39(8):1-6.
[12] KARA S, MANMEK S, HERRMANN C. Global manufacturing and the embodied energy of products[J]. CIRP Annals-Manufacturing Technology, 2010, 59(1):29-32.
[13] TAO F, ZHANG L, NEE A. A review of the application of grid technology in manufacturing[J]. International Journal of Production Research, 2011, 49(13):4119-4155.
[14] MEIER H, ROY R, SELIGER G. Industrial product-service systems-IPS2[J]. CIRP Annals-Manufacturing Technology, 2010, 59(2):607-627.
[15] TAO F, ZHANG L, VENKATESH V, et al. Cloud manufacturing:A computing and service-oriented manufacturing model[J]. Proceedings of the Institution of Mechanical Engineers, Part B:Journal of Engineering Manufacture, 2011, 225(10):1969-1976.
[16] 黄光耀. 从世界视角看战后科技革命的历史影响[J]. 科学与社会, 2004(1):37-41. HUANG Guangyao. The historical influence of scientific and technological revolution after World War Ⅱ:A global perspective[J]. Science and Society, 2004(1):37-41.
[17] 叶佩青, 张勇, 张辉. 数控技术发展状况及策略综述[J]. 机械工程学报, 2015, 51(21):113-120. YE Peiqing, ZHANG Yong, ZHANG Hui. Review on the Development and Strategies of CNC technology[J]. Journal of Mechanical Engineering, 2015, 51(21):113-120.
[18] 周佳军,姚锡凡,刘敏,等. 几种新兴智能制造模式研究评述[J]. 计算机集成制造系统, 2017, 23(3):624-639. ZHOU Jiajun, YAO Xifan, LIU Min, et al. State-of-art review on new emerging intelligent manufacturing paradigms[J]. Computer Integrated Manufacturing Systems, 2017, 23(3):624-639.
[19] TAO F, QI Q. New IT driven service-oriented smart manufacturing:Framework and characteristics[J]. IEEE Transactions on Systems, Man, and Cybernetics:Systems, 2017, Doi:10.1109/TSMC.2017.2723764.
[20] 尹胜,尹超,刘飞,等. 网状中心城市型区域网络化制造系统[J]. 计算机集成制造系统, 2011, 17(2):281-288. YIN Sheng, YIN Chao, LIU Fei, et al. Networked manufacturing systems for netlike region with a central city[J]. Computer Integrated Manufacturing Systems, 2011, 17(2):281-288.
[21] TAO F, CHENG Y, ZHANG L, et al. Advanced manufacturing systems:Socialization characteristics and trends[J]. Journal of Intelligent Manufacturing, 2017, 28(5):1079-1094.
[22] PHUMBUA S, TJAHJONO B. Towards product-service systems modelling:A quest for dynamic behaviour and model parameters[J]. International Journal of Production Research, 2012, 50(2):425-442.
[23] 程颖,陶飞,张霖,等. 面向服务的制造系统中制造服务供需匹配研究综述与展望[J]. 计算机集成制造系统, 2015, 21(7):1930-1940. CHENG Ying, TAO Fei, ZHANG Lin, et al. Supply-demand matching of manufacturing service in service-oriented manufacturing systems[J]. Computer Integrated Manufacturing Systems, 2015, 21(7):1930-1940.
[24] TAO F, QI Q, LIU A, KUSIAK, A. Data-driven smart manufacturing[J]. Journal of Manufacturing Systems, 2018, Doi:10.1016/j.jmsy.2018.01.006.
[25] 张存吉,姚锡凡,张翼翔,等. 从"数控一代"到"智慧一代"[J]. 计算机集成制造系统, 2015, 21(7):1734-1743. ZHANG Cunji, YAO Xifan, ZHANG Yixiang, et al. From NC generation to wisdom generation[J]. Computer Integrated Manufacturing Systems, 2015, 21(7):1734-1743.
[26] TAO F, BI L, ZUO Y, et al. A hybrid group leader algorithm for green material selection with energy consideration in product design[J]. CIRP Annals-Manufacturing Technology, 2016, 65(1):9-12.
[27] TAO F, BI L, ZUO Y, et al. A cooperative co-evolutionary algorithm for large-scale process planning with energy consideration[J]. Journal of Manufacturing Science and Engineering-The ASME Transactions, 2017, 139(6):061016.
[28] TAO F, BI L, ZUO Y, et al. Partial/parallel disassembly sequence planning for complex products[J]. Journal of Manufacturing Science and Engineering-The ASME Transactions, 2018, 140(1):011016.
[29] 张雷,马军,符永高,等. 产品装配过程碳排放解算[J]. 机械工程学报, 2016, 52(3):151-160. ZHANG Lei, MA Jun, FU Yonggao, et al. Carbon emission analysis for product assembly process[J]. Journal of Mechanical Engineering, 2016, 52(3):151-160.
[30] 龚炳铮. 推进我国智能化发展的思考[J]. 中国信息界, 2012, 1:5-8. GONG Bingzheng. Thinking about advancing the development of intelligence in China[J]. Information China, 2012, 1:5-8.
[31] 智力-在线辞海[EB/OL].[2015-08-05]. http://www.xiexingcun.com/cihai/Z/Z1023.html.
[32] TAO F, CHENG J, QI Q, et al. Digital twin-driven product design, manufacturing and service with big data[J]. The International Journal of Advanced Manufacturing Technology, 2018, 94(9-12):3563-3576.
[33] 国家制造强国建设战略咨询委员会,中国工程院战略咨询中心. 智能制造[M]. 北京:电子工业出版社, 2016. The Advisory Committee of National Manufacturing Power Construction Strategy, Strategy Consulting Center of the Chinese Academy of Engineering. Intelligent manufacturing[M]. Beijing:Electronic Industry Press,2016.
[34] LEE J, BAGHERI B, KAO H. A cyber-physical systems architecture for industry 4.0-based manufacturing systems[J]. Manufacturing Letters, 2015, 3:18-23.
[35] TAO F, CHENG J, QI Q. ⅡHub:An industrial internet-of-things hub towards smart manufacturing based on cyber-physical system[J]. IEEE Transactions on Industrial Informatics, 2018, 14(5):2271-2280.
[36] ATZORI L, IERA A, MORABITO G. The internet of things:A survey[J]. Computer Network, 2010, 54(15):2787-2805.
[37] ZHANG Y, QIAN C, LV J, et al. Agent and cyber-physical system based self-organizing and self-adaptive intelligent shopfloor[J]. IEEE Transactions on Industrial Informatics, 2017, 13(2):737-747.
[38] TAO F, HU Y, ZHAO D. Study on manufacturing grid & its resource service optimal-selection system[J]. The International Journal of Advanced Manufacturing Technology, 2008, 37(9-10):1022-1041.
[39] 李伯虎,张霖,王时龙,等. 云制造——面向服务的网络化制造新模式[J]. 计算机集成制造系统,2010,16(1):1-7. LI Bohu, ZHANG Lin, WANG Shilong, et al. Cloud manufacturing:A new service-oriented networked manufacturing model[J]. Computer Integrated Manufacturing Systems, 2010, 16(1):1-7.
[40] HARRISON R, VERA D, AHMAD B. Engineering the smart factory[J]. Chinese Journal of Mechanical Engineering, 2016, 29(6):1046-1051.
[41] 韩江波. 服务型制造的全球管理变革及实现路径[J]. 技术经济与管理研究, 2017(4):122-128. HAN Jiangbo. Managing change and realization path of service-oriented manufacturing[J]. Technoeconomics & Management Research, 2017(4):122-128.
[42] TAO F, CHENG J, CHENG Y, et al. SDMSim:a manufacturing service supply-demand matching simulator under cloud environment[J]. Robotics and computer-integrated manufacturing, 2017, 45:34-46.
[43] 陶飞,程颖,程江峰,等. 数字孪生车间信息物理融合理论与技术[J]. 计算机集成制造系统, 2017, 23(8):1603-1611. TAO Fei, CHENG Ying, CHENG Jiangfeng, et al. Theories and technologies for cyber-physical fusion in digital twin shop-floor[J]. Computer Integrated Manufacturing Systems, 2017, 23(8):1603-1611.
[44] KHAITAN S, MCCALLEY J. Design techniques and applications of cyber physical systems:A survey[J]. IEEE Systems Journal, 2015, 9(2):350-365.
[45] TAO F, ZHANG M. Digital twin shop-floor:a new shop-floor paradigm towards smart manufacturing[J]. IEEE Access, 2017, 5:20418-20427.
[46] TAO F, ZUO Y, XU L, et al. IoT-based intelligent perception and access of manufacturing resource toward cloud manufacturing[J]. IEEE Transactions on Industrial Informatics, 2014, 10(2):1547-1557.
[47] LI J, TAO F, CHENG Y, et al. Big data in product lifecycle management[J]. The International Journal of Advanced Manufacturing Technology, 2015, 81(1-4):667-684.
[48] QI Q, TAO F. Digital twin and big data towards smart manufacturing and Industry 4.0:360 Degree Comparison[J]. IEEE Access, 2018, 6:3585-3593.
[49] ZOU X, TAO F, JIANG P, et al. A new approach for data processing in supply chain network based on FPGA[J]. The International Journal of Advanced Manufacturing Technology, 2016, 84(1-4):249-260.
[50] TAO F, ZHANG L, LIU Y, et al. Manufacturing service management in cloud manufacturing:Overview and future research directions[J]. Journal of Manufacturing Science and Engineering, 2015, 137(4):040912.
[51] TAO F, CHENG Y, XU L, et al. CCIoT-CMfg:cloud computing and internet of things-based cloud manufacturing service system[J]. IEEE Transactions on Industrial Informatics, 2014, 10(2):1435-1442.
[52] WUEST T, WEIMER D, IRGENS C, et al. Machine learning in manufacturing:advantages, challenges, and applications[J]. Production & Manufacturing Research, 2016, 4(1):23-45.
[53] CHENG Y, TAO F, ZHAO D, et al. Modeling of manufacturing service supply-demand matching hypernetwork in service-oriented manufacturing systems[J]. Robotics and Computer-Integrated Manufacturing, 2017, 45:59-72.
[54] LI Y, TAO F, CHENG Y, et al. Complex networks in advanced manufacturing systems[J]. Journal of Manufacturing Systems, 2017, 43:409-421.
[55] CHENG Y, TAO F, XU L, et al. Advanced manufacturing systems:Supply-demand matching of manufacturing resource based on complex networks and internet of things[J]. Enterprise Information Systems, 2016, Doi:10.1080/17517575.2016.1183263.
[56] LI Y, TEE K, YAN R, et al. A framework of human-robot coordination based on game theory and policy iteration[J]. IEEE Transactions on Robotics, 2016, 32(6):1408-1418.
[57] 关于《绿色制造工程实施指南(2016-2020年)》的解读[EB/OL].[2016-09-19]. http://www.miit.gov.cn/n1146285/n1146352/n3054355/n3057542/n3057545/c5256301/content.html.
[58] ZUO Y, TAO F, NEE A. An Internet of things and cloud-based approach for energy consumption evaluation and analysis for a product[J]. International Journal of Computer Integrated Manufacturing, 2018, 31(4-5):337-348.
[59] TAO F, ZUO Y, XU L, et al. Internet of things and BOM-based life cycle assessment of energy-saving and emission-reduction of products[J]. IEEE Transactions on Industrial Informatics, 2014, 10(2):1252-1261.