• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2026, Vol. 62 ›› Issue (12): 60-76.doi: 10.3901/JME.260321

Previous Articles    

Behavioral Twin Modeling and Short-Term Transient Prediction for Multi-Speed Electromechanically Coupled Actuation Systems

ZHAO Ziye1, CHEN Xiaohui1, DING Xiaoxi1,2, YU Wennian1,2, PENG Yizhen1,2, LUO Jie1   

  1. 1. College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing 400030;
    2. State Key Laboratory of Mechanical Transmission for Advanced Equipment, Chongqing University, Chongqing 400030
  • Received:2025-08-12 Revised:2025-10-30 Published:2026-08-03

Abstract: The metro door actuation system is a typical multi-speed electromechanically coupled actuation system that frequently undergoes state transitions during operation. It exhibits pronounced nonlinearity and time-varying dynamics and is highly sensitive to environmental disturbances and passenger behavior,making accurate short-term prediction of key behavioral variables challenging. To enhance the prediction capability of short-term transient behaviors and the anticipatory control capability of the system,a behavior digital twin model is developed that integrates physics-based mechanism modeling with data-driven learning,enabling prediction of key behaviors—such as motor current and door displacement—within a 0-0.5 second horizon. First,an electromechanically coupled dynamic model is developed based on torque balance,transmission efficiency,and load response,providing a high-fidelity representation of the system’s motion behavior. Second,a hidden state identifier based on a pattern search algorithm,together with an action-cycle-level model-parameter updating mechanism,is proposed to achieve equivalent inverse estimation of the state parameters. Third,a physics-guided deep learning prediction model (PG-DLPM) is constructed by integrating a temporal convolutional network with a transformer encoder,improving both prediction accuracy and model interpretability. Finally,a door-motion-based consistency metric is developed,and the digital twin is driven by monitoring signals (e.g.,motor current and lead-screw rotation angle) to generate high-fidelity state-parameter trajectories,which are fused with measured data as inputs to PG-DLPM for high-accuracy short-term transient prediction. Experimental validation using field-measured data collected from a metro line shows that the proposed twin model exhibits high consistency with the physical system in dynamic behavior. Compared with state-of-the-art time-series forecasting models,the proposed PG-DLPM reduces the average root-mean-square error and mean absolute error by 37.45% and 46.05%,respectively,while their corresponding standard deviations decrease by 63.13% and 79.01%. These results demonstrate superior predictive accuracy and robustness,supporting intelligent control and decision-making for metro door actuation systems.

Key words: multi-speed electromechanically coupled actuation system, behavior digital twin, short-term transient behavior prediction, physics-guided deep learning, hidden state identification

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