• CN:11-2187/TH
  • ISSN:0577-6686

›› 2009, Vol. 45 ›› Issue (2): 308-312.

• 论文 • 上一篇    

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气囊抛光去除函数的数值仿真与试验研究

张伟;李洪玉;金海   

  1. 哈尔滨工业大学空间光学工程研究中心
  • 发布日期:2009-02-15

Research on Digital Simulation and Experiment of Removal Function of Bonnet Tool Polishing

ZHANG Wei;LI Hongyu;JIN Hai   

  1. Research Center for Space Optical Engineering, Harbin Institute of Technology
  • Published:2009-02-15

摘要: 为提高光学元件的面形精度,提高加工效率,对超精密气囊抛光方法的去除函数进行了理论和试验研究。通过分析气囊抛光的原理,以Preston方程为基础,应用运动学原理推导了气囊抛光“进动”运动的材料去除函数,利用计算机仿真的方法,得到近似高斯分布的去除函数,通过仿真分析几个主要参数对“进动”抛光运动去除特性的影响,总结得到三点气囊抛光工艺过程中重要的结论。通过在一台超精密气囊式智能抛光机上的试验对比,两者吻合很好,并得到面形精度RMS=0.012 6 μm的超精密的光滑表面,为开展气囊抛光的工艺研究提供了理论依据。

关键词: Preston方程, 进动运动, 气囊抛光, 去除函数

Abstract: In order to improve the surface accuracy and processing efficiency of optical elements, theoretical and experimental research on removing characteristics of ultra-precision bonnet polishing method is made. Kinematic principles are applied to deducing the material removing function of bonnet polishing precession motion based on Preston equation after the principle of bonnet polishing is analyzed. The removing function being approximate Gauss distribution is obtained by means of computer simulation. Simulation analysis of the effect on removal characteristics of polishing movement in terms of several main parameters is made and three conclusions on bonnet tool polishing technology are obtained. Two kinds of removing functions coincide well in terms of contrast experiments made on an ultra-precision bonnet intelligent polishing machine, and an ultra-precision smooth surface with 0.012 6 μm surface precision is achieved. It provides a theoretical foundation for the research on bonnet polishing technology.

Key words: Bonnet tool polishing, Precession process, Preston function, Removal function

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